Binks AA4000 Manual Download

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FLUID SEAT APPLICATION CHART

APPLICATION CHART

Carbide (Standard) .....54-4960

UHMW (Optional) ....54-4926

AIR CAP APPLICATION CHART

APPLICATION CHART

AA2 (Optional) 54-4980 Thin to Medium Materials

AA4 (Standard) 54-4978 Medium to Hvy. Materials

HOSES

71-4990

15' Polyurethane Air Tubing ASM w/fittings,

3/8" O.D., 1/4" I.D.

71-4991

25' Polyurethane Air Tubing ASM w/fittings,

3/8" O.D., 1/4" I.D.

71-8087

15' 3/16" High Pressure Fluid Hose Assembly

71-8088

25' 3/16" High Pressure Fluid Hose Assembly

FITTINGS

54-4975

1/8" NPT Male x 3/8" O.D. Push-In
Tube Fitting (optional)

54-4976

1/4" NPT Female x 3/8" O.D. Push-In
Tube Fitting (optional)

FLUID FILTERS

103-1241

100 Mesh Inline Filter, 4000 PSI working pressure

54-3655

100 Mesh (Element) Gun Mounted Filter, 5800 PSI w.p.

54-5010

100 Mesh (Screen) Gun Mounted Filter, 4000 PSI w.p.

54-4725

100 Mesh (Element) Gun Mounted Filter, 4000 PSI w.p.

REPLACEMENT FILTERS

54-1835

Replacement filters for 54-3655 and 54-4725

54-5012-K10

Replacement filter for 54-5010

ACCESSORIES

FLUID REGULATORS

845011

Less Gauge, 1000 to 3000 PSI regulated range

845013

Less Gauge, 2000 to 5000 PSI regulated range

CLEANING KIT

54-4994

Cleaning Kit: Includes one standard stiff
nylon pipe cleaning brush, full-size nylon
brush, tip cleaner and Binks

Gunners Mate

lubricant.

REPAIR KIT

54-4993

Replacement Parts Kit Items

(

Includes Items 4, 4A, 7, 8, 10 and 21)

TEST GAUGES

54-4997

H.V.L.P. Test Gauge AA2

54-5022

H.V.L.P. Test Gauge AA4

ACCESSORIES

(Cont.)

Industrial Finishing

Binks has authorized distributors throughout the world. For technical
assistance or the distributor nearest you, see listing below.

U.S./Canada Technical Service Office:

195 Internationale Blvd., Glendale Heights, IL 60139
Toll-Free Telephone: 1-888-992-4657 (U.S.A. and Canada only)
Toll-Free Fax: 1-888-246-5732

Binks Worldwide Sales and Service Listing:
www.binks.com

WARRANTY

This product is covered by Binks’ 1 Year Limited Warranty.

77-2776R-9 Revisions:

(P2) Replaced warnings.

SPRAY TIP SELECTION CHARTS

FAN

PART NO.

SIZE

WIDTH

113-00702

.007

1"-2"

113-00704

.007

2"-4"

113-00706

.007

4"-6"

113-00708

.007

6"-8"

113-00902

.009

1"-2"

113-00904

.009

2"-4"

113-00906

.009

4"-6"

113-00908

.009

6"-8"

113-00910

.009

8"-10"

113-00912

.009

10"-12"

113-01104

.011

2"-4"

113-01106

.011

4"-6"

113-01108

.011

6"-8"

113-01110

.011

8"-10"

113-01112

.011

10"-12"

113-01114

.011

12"-14"

113-01304

.013

2"-4"

113-01306

.013

4"-6"

113-01308

.013

6"-8"

113-01310

.013

8"-10"

113-01312

.013

10"-12"

113-01314

.013

12"-14"

113-01316

.013

14"-16"

113-01506

.015

4"-6"

113-01508

.015

6"-8"

113-01510

.015

8"-10"

113-01512

.015

10"-12"

113-01514

.015

12"-14"

113-01516

.015

14"-16"

113-01518

.015

16"-18"

113-01706

.017

4"-6"

113-01708

.017

6"-8"

113-01710

.017

8"-10"

113-01712

.017

10"-12"

113-01714

.017

12"-14"

113-01716

.017

14"-16"

113-01718

.017

16"-18"

113-01806

.018

4"-6"

113-01808

.018

6"-8"

113-01906

.019

4"-6"

113-01908

.019

6"-8"

113-01910

.019

8"-10"

113-01912

.019

10"-12"

113-01914

.019

12"-14"

113-01916

.019

14"-16"

113-01918

.019

16"-18"

113-02110

.021

8"-10"

113-02112

.021

10"-12"

113-02114

.021

12"-14"

113-02116

.021

14"-16"

113-02118

.021

16"-18"

113-02410

.024

8"-10"

113-02412

.024

10"-12"

113-02414

.024

12"-14"

113-02416

.024

14"-16"

113-02418

.024

16"-18"

113-02710

.027

8"-10"

113-02712

.027

10"-12"

113-02714

.027

12"-14"

113-02716

.027

14"-16"

113-02718

.027

16"-18"

HOW TO ORDER THE AA 4000 AIR-
ASSISTED AIRLESS SPRAY GUN

4000-0000-4

(Standard AA4 Air Cap less Spray Tip)
(Optional AA2 Air Cap order separately)

Spray Tip must be ordered separately.
Use this chart to determine orifice size and
fan size required*.

*Note: Listed Fan Widths based on 1000 PSI with

water. Actual results may vary, depending on
material viscosity.

FAN

PART NO.

SIZE

WIDTH

FAN

PART NO.

SIZE

WIDTH

Summary of Contents for AA4000

Page 1: ...lt of the preatom izing the final shaping air supplied by the air cap produces an exceptionally fine and even spray pattern The result of this spray pattern is an even finish that lends itself to products that need an exceptionally fine finish with reduced overspray and VOC emissions SPECIFICATIONS Maximum Fluid Pressure 4000 psi 275 bar Maximum Air Pressure 100 psi 6 8 bar Gun Body Forged Aluminu...

Page 2: ...lations Improper grounding poor air ventilation open flames or sparks can cause a hazardous condition and result in fire or explosion and cause serious injury FIRE AND EXPLOSION HAZARD Ground the equipment and object being sprayed Provide fresh air ventilation to avoid the build up of flammable fumes from the material being sprayed or from solvent Extinguish all open flames or pilot lights in spra...

Page 3: ...uid pressure increases more air is needed to eliminate the tails Consistency in spraying can be increased across spray gun operators and similar spraying jobs by developing pressure standardization charts Repeat step 6 until the required material coverage and spraying speed are achieved If the maximum fluid pressure is reached before the required material coverage and spraying speed are achieved y...

Page 4: ...en or replace fluid seat 4 Slow fluid shut off Fluid buildup on cartridge assembly Clean or replace cartridge assembly 8 No fluid output when triggered Tip orifice plugged Turn off fluid supply Relieve pressure into a closed grounded container Engage trigger safety Remove tip guard assembly 1 and air cap 2 and the carbide tip 3 Clean or replace carbide tip assembly 3 Collet on needle has slipped T...

Page 5: ...lubricated after each cleaning The points that need lubrication dur ing the maintenance of air assisted airless spray guns include 1 the fluid needle packing 2 trigger pivot point Gun lube is used to lubricate the fluid needle pack ing and trigger pivot point CLEANING The following steps summarize the procedure for clean ing air assisted airless spray guns 1 Turn off the atomizing air supply to th...

Page 6: ... These materials are clearly labeled as approved for cleaning and wash off operations If the operator has any question on selecting appropriate cleaning solvents the operator should consult a supervisor or plant environmental staff ITEM PART NO NO DESCRIPTION QTY 1 54 4983 TIP GUARD ASSEMBLY 1 2 54 4978 AA4 AIR CAP Standard 1 54 4980 AA2 AIR CAP Optional 1 3 113 0XXXX CARBIDE TIP ASSEMBLY 1 See Ti...

Page 7: ...2 1 7 20 21 22 23 18 16 15 14 6 5 4A 17 13 12 11 10 9 8 7 AA4000 AIR ASSISTED AIRLESS SPRAY GUN Alternate 19 See note below NOTE Do not overtighten for ease of filter replacement Adequate torque required is 5 6 ft lbs ...

Page 8: ...ale Heights IL 60139 Toll Free Telephone 1 888 992 4657 U S A and Canada only Toll Free Fax 1 888 246 5732 Binks Worldwide Sales and Service Listing www binks com WARRANTY This product is covered by Binks 1 Year Limited Warranty 77 2776R 9 Revisions P2 Replaced warnings SPRAY TIP SELECTION CHARTS FAN PART NO SIZE WIDTH 113 00702 007 1 2 113 00704 007 2 4 113 00706 007 4 6 113 00708 007 6 8 113 009...

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