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                                                                © 2013 Finishing Brands UK Ltd.

 

 
 

 

 

 
 

2 - SAFETY WARNINGS 

 

Fire and explosion 

Solvents  and  coating  materials  can  be  highly  flammable  or  combustible  when  sprayed. 

ALWAYS 

refer  to  the  coating  material  supplier’s  instructions  and  COSHH  sheets 

before using this equipment.

 

Users  must  comply  with  all  local  and  national  codes  of  practice  and  insurance  company 
requirements governing ventilation, fire precautions, operation and house-keeping of working 
areas. 

This equipment, as supplied, is NOT suitable for use with Halogenated Hydrocarbons. 

Static electricity can be generated by fluid and/or air passing through hoses, by the spraying 
process and by cleaning non- conductive parts with cloths. To prevent ignition sources from 
static  discharges,  earth  continuity  must  be  maintained  to  the  spray  gun  and  other  metallic 
equipment used. It is essential to use conductive air and/or fluid hoses. 

Personal Protective Equipment 

 

Toxic  vapours 

– When sprayed, certain materials may be poisonous, create irritation or are 

otherwise  harmful  to  health.  Always  read  all  labels,  safety  data  sheets  and  follow  any 
recommendations  for  the  material  before  spraying. 

If  in  doubt,  contact  your  material 

supplier. 

The  use  of  respiratory  protective  equipment  is  recommended  at  all  times.  The  type  of 
equipment must be compatible with the material being sprayed. 

 

Always wear eye protection when spraying or cleaning the spray gun. 

 

Gloves must be worn when spraying or cleaning the equipment. 

 

Injection Hazard

 

– Spray from the gun, hose leaks or ruptured components can inject fluid 

through  skin  into  the  body  and  cause  extremely  serious  injury  including  poisoning.    GET 
IMMEDIATE MEDICAL ATTENTION.  INFORM THE DOCTOR WHAT TYPE OF MATERIAL 
WAS INJECTED. 

Do not put fingers or hand over the spray tip. 

Replace all worn, damaged or loose parts immediately. 

 

Training 

– 

Personnel  should  be  given  adequate  training  in  the  safe  use  of  spraying 

equipment. 

Misuse 

Never aim a spray gun at any part of the body. 

Never exceed the max. Recommended safe working pressure for the equipment. 

The fitting of non-recommended or non-original spares may create hazards. 

Before  cleaning  or  maintenance,  all  pressure  must  be  isolated  and  relieved  from  the 
equipment. 

The  product  should  be  cleaned  using  a  gun-washing  machine.  However,  this  equipment 
should not be left inside gun-washing machines for prolonged periods of time.  

Noise Levels 

The  A-weighted  sound  level  of  spray  guns may  exceed  85  dB  (A)  depending  on  the  set-up 
being  used.  Details  of  actual  noise  levels  are  available  on  request.  It  is  recommended  that 
ear protection is worn at all times when spraying.

 

Summary of Contents for AA4400A

Page 1: ...SB E 2 740 ISS 06 Operation Manual AA4400A Automatic Air Assisted Airless Spray Gun EN ...

Page 2: ... 6 5 2 Parts list 7 6 Fluid connections and options 8 7 Dimensions connections 9 7 1 Air connection 10 8 Spray set up 10 9 Gun section view 11 10 Maintenance 12 10 1 Key to symbols 12 10 2 Spray head removal 12 10 3 Filter Removal 13 10 4 Head body separation 13 10 5 Needle seal removal 14 10 6 Piston removal 14 10 7 Spray head 15 10 8 Air cap tip indexing 15 10 9 Manifold 16 11 Accessories 17 12 ...

Page 3: ...any doubt regarding the suitability of a specific material contact your Binks Distributor or Binks direct NOTE This gun is not to be used with halogenated hydrocarbon solvents or cleaning agents such as 1 1 1 Trichloroethane or methylene chloride These solvents can react with the aluminium components used in this gun and cup The reaction can become violent and lead to an equipment explosion EC Dec...

Page 4: ...ory protective equipment is recommended at all times The type of equipment must be compatible with the material being sprayed Always wear eye protection when spraying or cleaning the spray gun Gloves must be worn when spraying or cleaning the equipment Injection Hazard Spray from the gun hose leaks or ruptured components can inject fluid through skin into the body and cause extremely serious injur...

Page 5: ...election chart Order separately Model AA44 AA4400A Recirculation U Base no recirculation H Head recirculation Air Cap 10 AA10 HVLP Spraygun assembly B Spray head Base G Spray head only Air controls M Manual controls fitted P Manual controls removed plugged AA44 X XX X X ...

Page 6: ...13 Finishing Brands UK Ltd 6 5 Parts 5 1 Exploded view 16 SEAL CARTRIDGE SPA 76 REF PART NO DESCRIPTION QTY A SPA 46X K4 O RING 1 B SPA 29X K4 O RING 1 C SPA 95 HOUSING 1 D SPA 96 K4 SEAL 1 Patents Pending ...

Page 7: ... RETAINING RING 1 1 23 114 xxxxx CARBIDE TIP ASSEMBLY 1 1 24 SPA 98 K10 GASKET 1 1 25 SPA 52 AIR TUBE 1 1 26 S 28223X K4 O RING 1 1 27 LOCKING SEAT 1 1 27A SPA 74 K SEAT RING 27 28 1 1 28 SNAP RING 1 1 29 SPA 66 K MANIFOLD 1 0 SPA 66H K MANIFOLD HEAD RECIRC 0 1 30 CAGE 1 1 30A SPA 80 K CAGE ASSY 30 33 34 x3 40 1 1 31 SPA 59 RETAINING SCREW 1 1 32 CAM 1 1 32A SPA 83 K CAM ASSY 32 38 39 1 1 33 PLUNG...

Page 8: ...s Filter No recirculation Supply RH No recirculation Supply LH Base recirculation Supply RH or LH Head recirculation Supply RH or LH 1 4 NPS Important Protective coatings have been used for storage protection Flush the equipment with appropriate solvent before use ...

Page 9: ...hole M8 x 7 5 deep F Mounting hole M5 x 9 deep x2 G Mounting hole M8 x 10 deep x2 Y Pattern control valve if fitted Z Length control valve if fitted Important The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or air flows This can be achieved through the spray gun mounting or conductive air fluid hoses Electrical bond from the spray gun to earth sho...

Page 10: ...2 valve 4 10 Bar 60 145 psi 1 Airless tip 2 Pattern control 3 Length control Screw pattern and length control knobs fully closed 1 Select airless tip size and angle to give pattern size flow rate and atomisation Adjust fluid pressure as required 2 Turn pattern control knob as shown until tails are removed from pattern 3 Turn length control knob as shown for small adjustments to Pattern length ...

Page 11: ... 2013 Finishing Brands UK Ltd 11 9 Gun section view ...

Page 12: ...n arrow for dis assembly and sequence number Note reverse sequence to assemble 10 2 Spray head removal Note The spray head is released In 2 stages Warning Check all air and fluid pressure is removed before starting maintenance Stage 0 Locked Stage 1 Retained Stage 2 Un locked Un locked icon Locked icon Cam position indicator Cam position indicator Cam position indicator Gap ...

Page 13: ... 2013 Finishing Brands UK Ltd 13 MAINTENANCE 10 3 Filter Removal 10 4 Head body separation ...

Page 14: ... 2013 Finishing Brands UK Ltd 14 MAINTENANCE 10 5 Needle seal removal 10 6 Piston removal ...

Page 15: ...d 15 MAINTENANCE 10 7 Spray head 10 8 Air cap tip indexing A Air cap index ring allows the cap to be rotated at 45º intervals It can be removed and not used allowing free rotation B Head index plate can be rotated at 15º intervals ...

Page 16: ... 2013 Finishing Brands UK Ltd 16 MAINTENANCE 10 9 Manifold ...

Page 17: ...819 Airless hose 4 7mm bore 1 4 NPS F 350 Bar MWP 1m H 5811 7 5m H 5813 10m H 5813 10 Elbow 275 Bar MWP NPT NPS SPA 115 NPT BSP SPA 116 12 Warranty This product is covered by Finishing Brands UK Limited one year warranty Finishing Brands UK Limited Ringwood Road Bournemouth BH11 9LH UK Tel No 01202 571111 Fax No 01202 581940 Website address http www finishingbrands eu Registered office Finishing B...

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