Binks F200, Service Manual

Page 1: ... NOT DESTROY It is the Customer s responsibility to have all operators and service personnel read and understand this manual Contact your local Binks representative for additional copies of this manual READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT 77 3246 R1 2 www carlisleft com ...

Page 2: ...nomically designed handle quick interchangeable nozzles and optional lightweight swivel joints The guns also feature a discrete trigger lock to disable the trigger mechanism when not in use and are suitable for low abrasive water and solvent based sealants and adhesives Max Fluid Input Pressure Stainless Steel M18 x 1 5 WEIGHT DIMENSIONS WITH NOZZLE STRAIGHT SWIVEL Ambient Operating Temperature 0 ...

Page 3: ...ation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice D Smith Signed for and on behalf of Carlisle Fluid Technologies UK Ltd Protection Level Notified body details and role F200 F400 Element Materials Technology 0891 This Declaration of conformity incorporation is issued under the sole responsiblity of the manuf...

Page 4: ... spray equipment may exceed 85 dB A depending on equipment settings Actual noise levels are available on request It is recommended that ear protection is worn at all times while equipment is in use LOCK OUT TAG OUT Failure to de energise disconnect lock out and tag out all power sources before performing equipment maintenance could cause serious injury or death EQUIPMENT MISUSE HAZARD Equipment mi...

Page 5: ...BER PREFIX DESIGNATION MODEL NUMBER NOZZLE ADAPTOR NUT FG1 3 4 UNF MALE 1 4 NPT FEMALE NOZZLE ADAPTOR 2 5 F200 STRAIGHT ADAPTOR 1 4 NPT FEMALE 3 FLUID INLET OPTIONS Z SWIVEL WITH 1 4 NPSM MALE 4 F400 STRAIGHT ADAPTOR G1 4 BSPP NPSM 18 5 TPI UNIVERSAL THREAD MALE 1 STRAIGHT SWIVEL WITH G1 4 BSPP NPSM 18 5 TPI UNIVERSAL THREAD MALE 2 Z SWIVEL WITH G1 4 BSPP MALE 77 3246 R1 2 5 20 www carlisleft com ...

Page 6: ...EN EXPLODED VIEW 77 3246 R1 2 6 20 www carlisleft com ...

Page 7: ... TPI UNIVERSAL THREAD MALE KIT G1 4 BSPP NPSM 18 5 TPI UNIVERSAL THREAD Z SWIVEL G1 4 BSPP MALE KIT FG200025 FG200034 STRAIGHT SWIVEL WITH 1 4 NPT MALE KIT FG200033 STRAIGHT ADAPTOR 1 4 NPT MALE KIT STRAIGHT SWIVEL WITH G1 4 BSPP NPSM 18 5 TPI UNIVERSAL THREAD MALE KIT FG200023 SEAL KIT OF 5 6 FG200018 FG200016 FG200015 FG200019 FG200029 FG200020 4 NEEDLE KIT SEAL ASSEMBLY KIT 8 1 3 RETAINING NUT ...

Page 8: ...to avoid a possible blockage of the fluid passageways Ensure a suitable nozzle is fitted to the gun Connect the gun to a suitable conductive hose If used in a hazardous area Ensure trigger lock is in the un locked position Trigger the gun and slowly increase the pressure at fluid supply regulator to ensure all air is removed from hose and gun until full flow of material is achieved Adjust supply p...

Page 9: ...UM JELLY THREAD SEALANT PTFE tape MAINTENANCE ORDER Detail view of needle and seal assembly WARNING Ensure gun is disconnected from the material supply system before carrying out any maintenance Reverse for assembly MAINTENANCE SYMBOLS 77 3246 R1 2 9 20 www carlisleft com ...

Page 10: ...EN MAINTENANCE ORDER DISASSEMBLY NOZZLE NOZZLE ADAPTOR PETROLEUM JELLY THREAD SEALANT PTFE tape Reverse for assembly MAINTENANCE SYMBOLS ITEM NUMBER 77 3246 R1 2 10 20 www carlisleft com ...

Page 11: ...n THREAD SEALANT PTFE tape MAINTENANCE SYMBOLS TRIGGER TRAVEL ADJUSTMENT MAINTENANCE ORDER When setting the needle position apply pressure to the needle retainer whilst tightening the collet The trigger pins should trap the trigger travel setting tool against the trigger as shown WARNING ITEM NUMBER CAUTION Reverse for assembly 77 3246 R1 2 11 20 www carlisleft com ...

Page 12: ...EN Reverse for assembly MAINTENANCE SYMBOLS THREAD SEALANT PTFE tape PETROLEUM JELLY MAINTENANCE ORDER ITEM NUMBER TRIGGER DISASSEMBLY 77 3246 R1 2 12 20 www carlisleft com ...

Page 13: ...EN Reverse for assembly HANDLE DISASSEMBLY ITEM NUMBER MAINTENANCE ORDER PETROLEUM JELLY MAINTENANCE SYMBOLS THREAD SEALANT PTFE tape 77 3246 R1 2 13 20 www carlisleft com ...

Page 14: ...EN HANDLE DISASSEMBLY Continued MAINTENANCE SYMBOLS THREAD SEALANT PTFE tape Reverse for assembly MAINTENANCE ORDER PETROLEUM JELLY ITEM NUMBER 77 3246 R1 2 14 20 www carlisleft com ...

Page 15: ...when gun triggered Change material Material contaminated Replace nozzle adaptor and needle Check trigger travel adjustment REMEDY Swivel assembly worn Check swivel assembly installation tighten Replace swivel assembly Needle packing worn Needle packing assembly installed incorrectly loose Needle spring broken Damage to needle ball and or seat Trigger travel is incorrectly adjusted Nozzle adaptor o...

Page 16: ...NOZZLE ADAPTOR FOR NOZZLES WITH 1 8 NPT THREADS FG300011 104170 107906 HIGH PRESSURE REGULATOR 345 bar 5000 psi 107908 HIGH PRESSURE BACK PRESSURE REGULATOR 345 bar 5000 psi Z SWIVEL 550 bar 8000 psi 1 4 NPSM 1 4 BSP Z SWIVEL 550 bar 8000 psi 77 3246 R1 2 16 20 www carlisleft com ...

Page 17: ...M 1 4 1 4 NPSM F 325 bar 12227 20 20M 1 4 1 4 NPSM F 10M 1 4 1 4 NPSM F 325 bar H 5852 15M 1 4 1 4 NPSM F 325 bar 1 4 NPSM F CONNECTIONS HOSE ASSEMBLIES 3 16 1 4 NPSM F 350 bar 1M 1 8 350 bar 7 5M 1 4 1 4 NPSM F 350 bar H 5706 H 5818 10 325 bar 500 bar 500 bar ACCESSORIES H 5818 7 5M 1 4 1 4 NPSM F 310 bar H 5813 H 5811 1M 10M 3 16 1 4 NPSM F H 5813 10 1 4 1 4 NPSM F 77 3246 R1 2 17 20 www carlisl...

Page 18: ...EN NOTES 77 3246 R1 2 18 20 www carlisleft com ...

Page 19: ...EN NOTES 77 3246 R1 2 19 20 www carlisleft com ...

Page 20: ...ct the closest Carlisle Fluid Technologies location listed below WARRANTY POLICY www carlisleft eu info carlisleft eu Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 www carlisleft eu info carlisleft eu Tel 33 0 475 75 27 00 Fax 33 0 475 75 27 59 www carlisleft eu info carlisleft eu Tel 49 0 6074 403 1 Fax 49 0 6074 403 281 China Japan Australia USA Canada Mexico Brazil www carlisleft com cn mkt carli...