Binks HP 6/60, Operating Instructions Manual

Page 1: ...ystems and Products Ringwood Road Bournemouth BH11 9LH England Phone 44 0 1202 571111 Telefax 44 0 1202 581940 Internet www itwifeuro com Correspondance address ITW Oberflächentechnik GmbH Co Justus von Liebig Straße 31 63128 Dietzenbach Deutschland Telefon 49 0 6074 403 1 Telefax 49 0 6074 403 281 Internet www itwifeuro com Correspondance address ITW Surfaces et Finitions 163 171 Avenue des auréa...

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Page 3: ...he BINKS airless pump 13 5 4 Preparing and adjusting the spray material 14 5 5 Start up 14 5 6 Work stoppages 15 6 SHUT DOWN 16 7 CLEANING YOUR BINKS UNIT 16 8 MALFUNCTIONS POSSIBLE CAUSES AND REMEDIAL MEASURES 17 8 1 Compressed air supply unit 17 8 2 Pneumatic drive and control system unit 17 8 3 Spray material pump unit 18 8 4 Suction system unit 18 9 INSTRUCTION MANUAL 19 10 COMPULSORY TESTING ...

Page 4: ...and polyurethane paints Oils Liquid synthetic materials Wax based underbody sealant materials Low solvent and solvent free spray material Please observe the working guidelines and safety instructions supplied by the spray material man ufacturer You should avoid using abrasive granular spray material Such spray material can cause heavy wear and tear on the valves and packing sets of the material pu...

Page 5: ...agent chamber 3 Water seperator 11 High pressure filter 4 Spray material pump 12 High pressure filter relief valve 5 Suction system 13 Return pipe 6 Oiler 14 Grounding terminal 7 Compressed air control valve 15 Spray material outlet connection piece 8 Pressure reducer 16 Grounding terminal if used without HP filter ...

Page 6: ...he BINKS airless pump will start up again The area of the motor piston is greater than the area of the material piston This difference in area causes the pressure to intensify With an area ratio of 60 1 for example a working pressure of 1 bar at the pneumatic drive will be intensified to a working pressure of 60 bar at the spray materi al pump The lubrication chamber 10 physically separates the pn...

Page 7: ...aterial M 200 less than 0 3 mm colourless lacquer M 150 greater than 0 3 mm surfacer filler red lead M 100 greater than 0 3 mm surfacer filler red lead M 70 greater than 0 5 mm micaceous iron ore red lead M 50 greater than 0 6 mm emulsion loaded spray materi al Do not use a filter cartridge for fibre loaded spray material HD filter cartridges overview Filter type Order no 01 0114 013525 03 0110 00...

Page 8: ...sting of PTFE packing Packings for high strength and corrosion materials Upper packing Mixed high strength packing for solvent paint materials Part no 0114 016289 Consisting of PTFE high strength Leather packing High strength packing for waterborne paint materials Part no 0114 016287 Consisting of PTFE high strength packing Lower packing Mixed high strength packing for solvent paint materials Part...

Page 9: ...disconnection or R 3 8 m Fluid outlet on HP filter 1 4 NPS m and 3 8 NPS m Dimensions of bare pump L x W x D in mm 725 x 220 x 190 The nameplate on your outfit is attached to the spray material pump Enter the data from the nameplate into figure 3 Have this information ready when you call customer service Figure 3 ITW Finishing Systems and Products Ringwood Road Bournemouth BH11 9LH England Phone 4...

Page 10: ...e for any damage resulting from such use The user alone must bear the risk 4 The manufacturer is not liable for any unauthorised modifications or repairs made to the BINKS airless pump 5 In accordance with the professional association directives governing spray equipment ZH 1 406 paint spraying equipment should be checked by experts on request or at least every 12 months to ensure that there is no...

Page 11: ...dren and unauthorised persons do not have access Make sure that unauthorised personnel and children in particular cannot start up the BINKS airless pump 9 Store the BINKS airless pump in a dry place 10 Use only original BINKS accessories and original BINKS replacement parts 11 Repair work must only be carried out by authorised specialised companies or by ITW You can obtain the addresses of special...

Page 12: ...d hydro carbons are used If you use the named solvents or paints which contain these solvents we recommend that you contact the spray material manufacturer or ITW Oberflächentechnik 4 If there are malfunctions or obstructions you must immediately shut off the compressed air supply at the ball valve Disconnect the unit from the compressed air system operate the air less gun and open the high pressu...

Page 13: ...idge using the table in section 2 Brief Description and insert it into to the high pressure filter 3 Attach a suitable hose to the spray material outlet connection piece on the high pressure filter The spray material lines in the BINKS supply programme are identified on the screw fitting with the maximum permitted working pressure and the bursting pressure The lesser value the maximum permitted wo...

Page 14: ...nk of solvent 4 Insert the high pressure filter return pipe into the tank of solvent Open the high pressure filter relief valve 5 Open the ball valve of the air supply and set the compressed air control valve on the pressure regulator to approximately 1 bar The spray material pump or the suction system now draws in the solvent The solvent runs back to the tank through the high pressure filter the ...

Page 15: ...ller materials 25 to 50 DIN4 sec These figures relating to DIN EN ISO 2431 and have been established at a temperature of 20 C The lacquer and paint manufacturers generally state the best spraying con sistency for each of their products If you use motor driven mixers you must ensure that no air bubbles form in the spray material To take a measurement proceed as follows Immerse the measuring cup int...

Page 16: ...f the pressure reducer 3 Before carrying out any coating work we recommend a test spray e g on to paper or wood Only if the test gives you the desired result should you start to coat the actual object Make sure that the edges and the fringe areas of the object to be coated are also given an even coating 5 6 WORK STOPPAGES If working with 2 K spray material you must note the given pot life and foll...

Page 17: ...d the suction system from the outside Immerse the spray material pump or the suction system in the tank of solvent 2 Clean the fluid tip tip system as described in the service bulletin of the spray gun We recom mend to stock the fluid tip in solvent 3 Unlock the safety lever of the airless gun without fluid tip but with mounted tip system or tip guard Operate the gun Close the high pressure filter...

Page 18: ...rea Air motor controller blocked Pipeline kinked pressure controller contaminated Contaminated com pressed air Check lines Clean pressure control valve Filter compressed air 8 2 PNEUMATIC DRIVE AND CONTROL SYSTEM UNIT Type of defect Appearance of de fect Possible cause Remedy Erratic operation number of strokes reduced pneumatic drive stops Faulty piston valve Wear Foreign matter in the control sy...

Page 19: ...ts Careful cleaning nec essary BINKS airless pump does not stop on up stroke Foot valve or plunger valve faulty or stuck Wear Dried material Replace parts Careful cleaning nec essary Spray material es cape at double piston Grooving in the slide faces Wear Replace parts 8 4 SUCTION SYSTEM UNIT Type of defect Appearance of de fect Possible cause Remedy BINKS airless pump works erratically Suction sc...

Page 20: ...n The operator is obliged to register the equipment for testing and to keep written records of the results of such testing An expert is someone whose professional training and experience has given him adequate knowledge and understanding of jet stream units and who is sufficiently acquainted with the rele vant national health and safety and work and accident prevention regulations directives and g...

Page 21: ...m mended General condition of system Jet stream unit Equipment name plate Safety valve Pressure gauge fitting Pressure relief valve Jet stream unit with heater Temperature limitation control Temperature display Spraying device Max pressure identification Equipment number identification Efficiency Safety equipment Hoses and fittings Hose identification Fitting identification Grounding Between compo...

Page 22: ...22 TEST DOCUMENTS Test document no Date of test Expert Company Name 12 SPARE PARTS LISTS ...

Page 23: ...lliste spare parts list Hochdruckpumpe high pressure pump HDP 38 60 0114 014572 Hochdruckpumpe high pressure pump Luftmotor air motor 0114 014404 Materialpumpe material pump 0114 014589 Vorbehaltl Techn Änderungen ...

Page 24: ...24 Ersatzteilliste spare parts list Luftmotor air motor LM 140 75 0114 014404 Luftmotor LM 140 75 air motor LM 140 75 Vorbehaltl Techn Änderungen ...

Page 25: ...25 Ersatzteilliste spare parts list Luftmotor air motor LM 140 75 0114 014404 Luftmotor LM 140 75 air motor LM 140 75 Vorbehaltl Techn Änderungen ...

Page 26: ...3 0114 014340 Schnepperlager toggle bearing V 2 24 0114 014067 Druckfeder spring V 2 25 0114 014381 Lagerbuchse bearing bush 2 26 0114 014661 Oberteil cylinder head 1 27 0114 014367 Gewindestift threaded pin 2 28 0114 014380 Nutring u seal V 1 D R 29 0114 014212 Sicherungsring retaining ring 1 D R 30 0114 013992 O Ring o ring V 1 D R 31 0114 014383 Führungsring guide ring 1 D R 32 0114 014382 Kolb...

Page 27: ...27 Ersatzteilliste spare parts list 0114 014589 Materialpumpe material pump Vorbehaltl Techn Änderungen Materialpumpe material pump MP 38 75 ...

Page 28: ...28 Ersatzteilliste spare parts list 0114 014589 Materialpumpe material pump Vorbehaltl Techn Änderungen Materialpumpe material pump MP 38 75 ...

Page 29: ... ass 1 15 1 0114 014022 Kugel ball V 1 R 15 2 0114 014755 Kugelführung ball guide 1 15 3 0114 014159 Spannhülse tension pin 1 R 15 4 0114 013783 Ventilgehäuse kpl valve housing cpl V 1 16 0114 014476 Packung gemischt unten kpl packing mixed ass V 1 R wahlw 0114 018925 Packung PTFE unten kpl packing PTFE ass V 1 R wahlw 0114 016286 Packung hochfest gemischt kpl unten lower high strength packing mix...

Page 30: ... O Ring 129 2x5 7 mm 4x 0114 013954 O Ring 19x1 8 mm 3x 0114 014608 O Ring 11x2 mm 1x 0114 014380 Nutring 21 8x12 2x5 2 mm 1x 0114 014619 Si Ring JV32 1x 0114 014464 Führungsbuchse kpl 1x 0114 014421 O Ring 12 3x2 4 mm 1x 0114 014212 Si Ring JS22 2x 0114 013957 O Ring 8x1 5 mm 1x 0114 014388 Steuerkolben kpl 1x 0114 014359 Si Ring JS40 1x 0114 014618 Scheibe 31x12x9 mm 2x 0114 014378 Dämpfungssche...

Page 31: ...g L 43 5cm 2x 0114 013993 O Ring 140x3 mm 1x 0114 013992 O Ring 129 2x5 7 mm 4x 0114 013954 O Ring 19x1 8 mm 3x 0114 014608 O Ring 11x2 mm 1x 0114 014380 Nutring 21 8x12 2x5 2 mm 1x 0114 014464 Führungsbuchse kpl 1x 0114 014421 O Ring 12 3x2 4 mm 1x 0114 014212 Si Ring JS22 2x 0114 013957 O Ring 8x1 5 mm 1x 0114 014359 Si Ring JS40 0114 014647 ...

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Page 34: ...ssatz Materialpumpe seal kit material pump MP 38 75 0114 014648 1x 0114 013987 O Ring 53x2 mm 2x 0114 014269 Dichtring 52x47x2 6 1x 0114 014202 CU Dichtung 26x21x2 1x 0114 014012 Dichtung 24x20x1 5 mm 1x 0114 013946 O Dichtung 43x39x2 mm 1x 0114 013834 Dichtung 24 5x18x2 mm ...

Page 35: ... 1 0114 014640 Gestell 1 frame 2 0114 014057 Rad 2 wheel 5 0114 014795 Wandhalter kpl bestehend aus 1 wall holder cpl 0114 019005 Wandhalter 1 wall holder 0114 014164 Mutter 4 nut 0114 014165 U Scheibe 4 washer 0114 014216 Schraube 4 screw 6 0114 014164 Mutter 4 nut 7 0114 014165 U Scheibe 4 washer 8 0114 014170 Schraube 4 screw Vorbehaltl Techn Änderungen 1 6 7 8 5 2 ...

Page 36: ...ts wall bracket Pos Art Nr Bezeichnung Stk Description pcs 0114 014795 Wandhalter Typ 02 wall bracket assy type 02 0114 019005 Wandhalter 1 wall bracket 0114 014216 Schraube 4 screw 0114 014165 U Scheibe 4 washer 0114 014164 Skt Mutter 4 nut Vorbehaltl Techn Änderungen ...

Page 37: ... Pcs 1 0114 020291 Druckregler kpl 1 pressure regulator cpl 1 1 0114 014048 Manometer 1 pressure gauge 1 2 0114 019051 Druckregler 1 pressure regulator 1 3 0114 014125 Knebelschraube mit Mutter 1 t handle with nut 2 0114 009044 Einstecknippel 1 nipple 3 0114 009266 Doppelnippel 1 nipple 4 0114 021608 Kugelhahn 1 valve Vorbehalt Techn Änderungen 1 3 2 1 1 1 3 1 2 4 ...

Page 38: ...tzteilliste Spare parts list Ersatzteile HD Filter spare parts HP filter 11 R Pos Art Nr Bezeichnung Description 0114 011760 Hochdruckfilter Typ 11 R high pressure filter type 11 R Vorbehaltl Techn Änderungen ...

Page 39: ...70 M gelb 1 filter insert 70 M yellow 0114 014917 Filtereinsatz Kunststoff 30 M blau filter insert 30 M blue 0114 014886 Filtereinsatz Kunststoff 50 M orange filter insert 50 M orange 0114 014883 Filtereinsatz Kunststoff 100 M schwarz filter insert 100 M black 0114 014882 Filtereinsatz Kunststoff 150 M rot filter insert 150 M red 0114 014881 Filtereinsatz Kunststoff 200 M natur filter insert 200 M...

Page 40: ...20 flexible 1 0114 013801 Reduziernippel 1 reducing nipple 2 0114 018506 Ansaugleitung NW 20 1 suction hose DN 20 3 0114 013734 Siebgehäuse 1 filter housing 4 0114 014112 Materialsieb D 70 M 20 1 strainer 20 mesh 0114 014068 Materialsieb D 70 M 50 strainer 50 mesh 0114 014221 Materialsieb D 70 M 70 strainer 70 mesh 5 0114 014080 Sicherungsring 1 retaining ring Vorbehaltl Techn Änderungen ...

Page 41: ...P 4 32 Airless Outfit 256 HAP 50 Airless 1 500 420 HP 4 32 Aircombi Outfit 256 AA 4000 DSG 2000 275 250 HP 6 34 Airless Outfit 272 HAP 50 Airless 1 500 420 HP 6 34 Aircombi Outfit 272 AA 4000 275 HP 6 60 Airless Outfit 390 HAP 50 Airless 1 500 420 HP 10 32 Airless Outfit 256 HAP 50 Airless 1 500 420 HP 10 32 Aircombi Outfit 256 AA 4000 275 HP 20 66 Airless Outfit 429 HAP 50 500 HP 25 48 Airless Ou...

Page 42: ...onsibility that the equipment to which this document relates is in conformity with the following standards or other normative documents EN 13463 1 2009 EN 13463 5 2005 EN 982 1996 A1 2008 and EN 12621 2006 And thereby conform to the protection requirements of Council Directive 98 37 EC relating to Machinery Safety Directive and council Directive 94 9 EC relating to Equipment and Protective Systems...

Page 43: ...gligence accident substitu tion of non ITW parts faulty installation or tampering If ITW inspection discloses no defect in material or workmanship repair or replacement and return will not be covered by the ITW warranty This warranty covers ITW manufactured Piston Pumps manufactured and shipped on or after January 1st 2004 Equipment not covered by this ITW warranty such as accessories or component...