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4

MAINTENANCE

TO REPLACE AIR VALVE AND SPINDLE ASSEMBLY

Remove material control knob (19), spring (16) and 
fluid needle (18). Unscrew housing (17) and remove spin-
dle assembly (15) with springs (14 & 16), seal 
retainers (13) and o-rings (12). Lubricate new o-rings
with Gunner’s Mate. Assemble components using 
material needle. Place this assembly along with housing
(17) into gun body and screw into position. 
Remove material needle and tighten housing.

TO REPLACE CARTRIDGE ASSEMBLY

Remove material valve control knob (19), spring (16) and
remove fluid needle (18). Pull back trigger (21) and
remove seal cartridge assembly (22). Remove and discard
plastic packing pin in new cartridge assembly. Pull back
trigger and insert new seal cartridge assembly. Reassemble
fluid needle (18), spring (16) and material valve control
knob (19).

FLUID NOZZLES

Standard Fluid Nozzles

FLUID NEEDLE

54-4382

54-4547

(See Note)

54-4382

APPLICABLE

FLUID

MATERIAL

FLUID NOZZLE NO.

AIR NOZZLES**

NEEDLE

LIGHT/MEDIUM

94F (.055" Dia.) 1.4 mm•

92P•, 93P

, 94P•,

54-4390•

95P•, 95AP

•, 

MEDIUM

97F (.070" Dia.) 1.7 mm•

97AP

54-4391•

HEAVY

906F (.100" Dia.) 2.5 mm•

905P

54-4394•

909F (.111" Dia.) 2.8 mm•

54-4395•

FEATHERING NOZZLES

For applications requiring more gradual Material Valve opening; 

metering control of fluid flow is obtained with Gun Trigger.

**

The 97P or 907P Air Nozzles may be used, but will cause a 
significant reduction in fluid flow rate.

Optimum setup for fine automotive spray is 94 x 93P.

´´BLUE MAX´´ fine finish nozzles. (Retaining ring attached).

Optional.

▲ 

Recommended Fluid and Air Nozzle combinations for clear
coat application.

NOTE

Use stainless steel fluid needle (54-4382) for these nozzles.
Optional nylon-tipped stainless steel fluid needle (54-4381)
is also available. Use 54-4547 needle with 92GS, 94GS and
96GS fluid nozzles.

NOTE

This chart applies to M1-G Gravity Feed Guns only.

MATERIAL

LIGHT: 15 to 20 seconds in a
ZAHN 2 Cup, e.g., stains, varnishes, thin
lacquers, automotive refinishing materials.

MEDIUM: 20 to 60 seconds in a ZAHN 2
Cup, e.g., general industrial coatings 

HEAVY: greater than 60 seconds in a
Zahn 2 Cup.

FLUID NOZZLE NO.

92 (.046" Dia.) 1.2 mm
92GS (.046" Dia.) 1.2 mm

93 (.051" Dia.) 1.3 mm•
94 (.055" Dia.) 1.4 mm
94GS (.055" Dia.) 1.4 mm

96GS (.063" Dia.) 1.6 mm

97 (.070" Dia.) 1.7 mm
903 (.079" Dia.) 2.0 mm•

905 (.089" Dia.) 2.3 mm
906 (.100" Dia.) 2.5 mm•
909 (.111" Dia.) 2.8 mm•

AIR NOZZLE**

92P•, 93P

, 94P•,

95P•, 95AP

,

97AP

•,

90P,

96G

905P

Summary of Contents for M1-G HVLP

Page 1: ...gh vol ume low pressure air spray gun The Binks M1 G HVLP Gravity Feed Spray Gun includes a metal paint cup with drip proof cover To obtain optimum performance from your new M1 G HVLP Gravity Feed Spray Gun read all instructions care fully PACKAGE CONTENTS Please note your Binks M1 G HVLP Gravity Feed Spray Gun package was shipped with the following con tents If anything in the following list is m...

Page 2: ...ounding or sparks can cause a hazardous condition and result in fire explosion or electric shock and other serious injury FIRE AND EXPLOSION HAZARD Never use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in equipment with aluminum wetted parts Such use could result in a serious chemical reaction with the possibility of explosion ...

Page 3: ...Before removing any components from the spray gun shut off air pressure and drain material from the paint cup SETUP FOR SPRAYING CONNECTING GUN TO AIR HOSE Air should be supplied by a suitable length of 5 16 diameter air hose fitted with a 1 4 NPS f connection at gun end For hose lengths over 50 use 3 8 hose CONNECTING GRAVITY FEED CUP TO GUN Figure 1 Screw the cup into the spray gun fluid inlet F...

Page 4: ...00 Dia 2 5 mm 905P 54 4394 909F 111 Dia 2 8 mm 54 4395 FEATHERING NOZZLES For applications requiring more gradual Material Valve opening metering control of fluid flow is obtained with Gun Trigger The 97P or 907P Air Nozzles may be used but will cause a significant reduction in fluid flow rate Optimum setup for fine automotive spray is 94 x 93P BLUE MAX fine finish nozzles Retaining ring attached ...

Page 5: ...0 14 0 9 0 5 0 21 0 11 0 7 0 27 0 12 0 9 0 30 0 13 0 10 0 33 0 LVLP AIR NOZZLE 93P NOZZLE NOZZLE REGULATOR ATOMIZING ATOMIZING GUN INLET PRESSURE AIR FLOW SCFM PRESSURE PSI PRESSURE PSI PSI 5 5 3 0 8 0 10 0 7 0 5 0 11 5 14 0 8 0 7 0 14 5 18 0 9 5 9 0 17 0 22 5 10 0 10 0 18 0 24 0 LVLP AIR NOZZLES 92P NOZZLE NOZZLE REGULATOR ATOMIZING ATOMIZING GUN INLET PRESSURE AIR FLOW SCFM PRESSURE PSI PRESSURE...

Page 6: ... 13 14 11 28 30 31 26 15 10 16 13 12 17 19 16 18 24 21 20 27 29 REFER TO SERVICE BULLETIN SBBI 4 043 FOR Warnings and cautions for cup assembly 54 4720 Assembly instructions for the liner not shown Cleaning instructions for the cup assembly when used with or without the liner 32 25 ...

Page 7: ...GFC 404 DISPOSABLE LID ASSEMBLY Quantity 2 supplied 54 4720 26 KGP 13 CUP GASKET Blue 1 27 54 3918 WRENCH Optional 1 28 82 469 GUN BRUSH Round 1 29 KGP 5 FILTER 30 192219 PLASTIC COATED GUN HOOK 1 31 54 3871 GUNNER S MATE 1 32 82 221 CLEANING BRUSH Flat 1 33 OMX 70 DISPOSABLE LINER Not Shown Refer to Service Bulletin SBBI 4 043 PARTS LIST When ordering please specify PART NO See Air and Fluid Nozz...

Page 8: ... inches depending on material and atomizing pressure The material deposited should always be even and wet Lap each stroke over the preceding stroke to obtain a uni form finish Oil and Water Extractor is important Achieving a fine spray finish without the use of a good oil and water extractor is virtually impossible A Regulator Extractor serves a double purpose It eliminates blistering and spotting...

Page 9: ...t the gun is being operated within the limits of applicable rules AIR NOZZLE TEST GAUGE ASSEMBLY 54 3935 for 95P 97P 95AP and 97AP Nozzles 54 3908 for 900 Series Nozzles 54 4345 for 90P Air Nozzle 54 4356 for 93P Air Nozzle 54 3902 for 92P Air Nozzle 54 4066 for 94P Air Nozzle 54 4566 for 96G Air Nozzle ACCESSORIES When ordering please specify PART NO Part No Description 54 4350 Gun Stand 54 4352 ...

Page 10: ...10 NOTES ...

Page 11: ...NOTES 11 ...

Page 12: ... Canada Technical Service Office 195 Internationale Blvd Glendale Heights IL 60139 Toll Free Telephone 1 888 992 4657 U S A and Canada only Toll Free Fax 1 888 246 5732 Binks Worldwide Sales and Service Listing www binks com WARRANTY This product is covered by Binks 1 Year Limited Warranty 77 2650R 7 Revisions P1 Deleted reference air nozzle availability P4 Added Fluid Needle 54 4382 reference to ...

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