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Mag aa autoMatic  

aiR-assisted  

aiRLess spRay gun

The following instructions provide the 
necessary information for the proper operation 
and preventive maintenance of the Binks  
MAG AA Automatic Manifold Mounted Air-
Assisted Airless Spray Gun. Please read and 
understand all information in this document in 
order to get the maximum performance from 
your new MAG AA Automatic spray gun.

In the MAG AA Automatic spray gun, the paint 
or other material to be sprayed is preatomized 
and forced through the carbide tip by the typical 
1,500-3,800 psi fluid pressure (with capabilities 
up to 4,000 psi/275 bar). As a result of the 
preatomizing, the final shaping air supplied by 
the air cap produces an exceptionally fine and 
even spray pattern. The result of this spray 
pattern is an even finish that lends itself to 
products that need an exceptionally fine finish 
with reduced overspray and VOC emissions.

The MAG AA Automatic spray gun 
uses high pressure to spray paints and 
solvents. Since liquids sprayed at high 
pressure can cause injuries, and some 
paints and solvents can be toxic or cause 
explosions and fires under certain 
conditions, your safety and the safety of 
others depend on your reading the 
information on this Part Sheet. 

The MAG AA is approved to ATEX 
level II 2 G X and is suitable for use in 
zones 1 and 2.

If you have any questions or do not 
understand the information presented, 
call your nearest service representative.

Part 

Sheet

77-2797R-6

note

Please be sure to read the  

warnings on page 2.

SPecificationS:

Max. Air Pressure: 

 100 psi/6.8 bar

For HVLP compliance:   20 psi inlet pressure delivers 

10 psi air cap pressure at  
8 cfm air volume

Max. Fluid Pressure:   4000 psi/275 bar
Min./Max. Cylinder   50 psi/3.4 bar (min.), 
Actuating Pressure:  100 psi/6.8 bar (max.)
Gun Body: 

 Stainless Steel, Aluminum 

Fluid Path: 

 Stainless Steel

Fluid Shut Off Type:   UHMW Seat (std.),  

Tungsten Carbide Seat (opt.)

Fluid Inlet and  
Outlet Size: 

 1/4" NPT(F) thread

Air Inlet Size: 

 

atomizing air: 

1/4" NPT(F) 

manifold body, 1/4" NPT x 
1/4" NPS(M) fitting

fan air:

 1/4" NPT(F) 

manifold body, 1/4" soc head 
plug (M) fitting 

cylinder air:

 1/8" NPT(F) 

manifold body, 1/8" NPT x 
1/4" O.D. tube fitting

Gun Weight: 

 2.5 lbs. (1.1 kg)

Gun Mounting Hole:   1/2" diameter

Replaces 

Part Sheet 

77-2797R-5   

ii 2 G X

Summary of Contents for MAG AA

Page 1: ...cause injuries and some paints and solvents can be toxic or cause explosions and fires under certain conditions your safety and the safety of others depend on your reading the information on this Par...

Page 2: ...s Improper grounding poor air ventilation open flames or sparks can cause a hazardous condition and result in fire or explosion and cause serious injury FIRE AND EXPLOSION HAZARD Ground the equipment...

Page 3: ...he air cylinder fitting located on the manifold Controlling the material flow When fed from a pressure supply an increase in material pressure will increase the rate of flow Correct fluid tip size ens...

Page 4: ...disappear 3 If increasing air pressure does not dissipate the tails the fluid tip may be worn and may need to be replaced Another sign of the need to replace a worn tip is a gradual decline in sprayin...

Page 5: ...Place a standard screwdriver inside the cavity where the filter 30 is housed and dislodge it by lifting up with the screwdriver Remove filter and clean or replace as required Most of the time you can...

Page 6: ...FITTING CYLINDER AIR SIDE PORT AIR FAN ADJUSTMENT 1 4 NPT F FAN AIR INLET 1 4 NPT F ATOMIZING AIR INLET 1 2 DIA HOLE FOR GUN MOUNTING ROD SET SCREW FOR ROD MOUNT OR SINGLE BOLT ADAPTER MOUNT 1 4 NPT...

Page 7: ...54 5335 Air Fluid Inlet Manifold Assembly 1 27 54 5340 Filter Retainer Assembly 1 28 20 5921 O Ring 2 017 Teflon 1 29 20 6131 1 4 NPT Plug Hex Socket HD S S 2 30 54 1835 100 Mesh Filter Assembly 1 31...

Page 8: ...ff nylon pipe cleaning brush full size nylon brush tip cleaner and Binks Gunners Mate Lubricant 54 5303 Standard Performance Seal Kit 54 5304 Piston Collet Repair Kit 54 5307 High Performance Seal Kit...

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