Biodom 33, Instructions For Use, Maintenance And Installation Manual

Page 1: ...ions for use maintenance and installation __________ PELLET BOILER BIODOM 33 Instructions for use maintenance and installation __________ Version 1 0 July 2017 Instructions for use maintenance and installation ...

Page 2: ...for the boiler is wood pellets The boiler operates automatically by dosing pellets with a dosing screw from pellet container which is a component part of device and is installed above the boiler part of the device The container is filled with pellets from above through the provided cover Ensure that the incineration device is correctly dimensioned according to heating system and thermal requiremen...

Page 3: ...2 3 5 ELECTRICAL CONNECTION 13 4 BOILER COMMISSIONING 14 5 SAFETY WARNINGS 15 5 1 SAFETY WARNINGS FOR MAINTENANCE STAFF 15 5 2 SAFETY WARNINGS FOR USER 15 6 INSTRUCTIONS FOR SAFE IGNITION AND CLEANING OF BOILER 17 6 1 REGULAR MAINTENANCE AND CLEANING OF BOILER 17 6 2 CONTROL AND PARTS REQUIRING MAINTENANCE 19 6 3 ADDITIONAL MAINTENANCE 20 7 IMPORTANT SAFETY INFORMATION 20 8 PELLET QUALITY IS VERY ...

Page 4: ...RACTERISTICS OF MODEL BIODOM 33 44 15 DIMENSIONS OF BOILER BIODOM 33 45 16 INSTRUCTIONS FOR INSTALLERS 46 17 BOILER CONNECTION INSTRUCTIONS 47 18 CONNECTION SCHEMES 50 18 1 SCHEME NR 1 SYSTEM WITH RADIATOR THERMOSTAT VALVES 50 18 2 SCHEME NR 2 SYSTEM WITH RADIATOR THERMOSTAT VALVES AND WITH BOILER 52 18 3 SCHEME NR 3 HEATING WITH MULTIPLE SYSTEMS 54 19 INSTRUCTIONS FOR FIRST START UP 56 20 DECLARA...

Page 5: ... component part of pellet boiler If the pellet boiler changes ownership to another person this person must also receive these instructions for use together with the boiler If the instructions get lost request for a new copy of instructions from the manufacturer authorized reseller or repairman 2 RESPONSIBILITY OF MANUFACTURER In providing these instructions Biodom 27 d o o rejects any civil or pen...

Page 6: ...cy of installation and pipeline ensure air intake for combustion ensures regulated distances and all other solutions required for installation of the pellet boiler It is the responsibility of the installer to ensure compliance with local legislation in force in the place of pellet boiler installation Use of the pellet boiler must conform with instructions provided in Instructions for use maintenan...

Page 7: ... with installation the installer must comply with all required legal safety standards especially Check that norms regarding pellet boiler installation meet local national and European norms Heed to requirements set forth in this document Check that pipes and air intake are compliant with the type of installation Do not make temporary electrical connections by using unsuitable cables Check earthing...

Page 8: ...is installed in a boiler room where there are other devices which drain air other boiler various suction fans etc make sure that the volume of air intake is sufficient for safe operation of combustion device If the smoke duct passes through a ceiling it must be properly insulated using diaphragm of non combustible insulation material Flue pipe EXAMPLE 1 EXAMPLE 2 Flue pipe Flue pipe EXAMPLE 3 ...

Page 9: ... dimension Ø 130 mm If the flue does not ensure appropriate extraction of smoke gases it can also come do improper operation and consequently to alarm from boiler Biodom 33 It is advisable that the flue is inspected by an expert before installing boiler Biodom 33 Smoke gases extraction system from pellet boiler functions on the basis of negative pressure in the boiler and barely perceivable pressu...

Page 10: ... EXTRACTION OF SMOKE GASES Extraction of smoke gases must be in accordance with regulations in force Pipes for smoke gases must not be connected to other discharge pipes of any other combustion device figure 2 It is prohibited to set up extraction of smoke gases into closed and or semi closed spaces e g garage narrow passages or hallways underpasses or any other similar spaces If the flue connecti...

Page 11: ...aled Avoid contact with flammable material such as wood ashes and in any case insulate them with fire resistant material When using connections between the pellet boiler and flue pipe it is mandatory to use joints with cleaning doors figure 3 Use of joints with cleaning doors enables regular cleaning without the need to disassemble pipes Exhaust fumes in flue connection are under slight pressure T...

Page 12: ...nections Joint must be at an angle of 30 45 and 90 Joints at an angle of 90 must be made of three parts figure 6 In any case it is mandatory to provide an initial vertical straight pipe of 1 5 metres in length minimum to ensure correct extraction of smoke gases Figure 6 3 4 INLET AIR Air from the environment required for correct combustion must be refreshed with new air through opening in the wall...

Page 13: ...l connections make sure that The characteristics of electrical wiring meet the data given on the combustion device Extraction of smoke gases is earthed in accordance with regulations and local requirements in force Earthing is required by law Power supply cable must never reach 80 C above ambient temperature If you want to connect the boiler directly to electrical network you must install a bipola...

Page 14: ...datory to perform measurements of smoke gases discharge 4 BOILER COMMISSIONING Boiler commissioning can be performed only by a manufacturer authorized technician otherwise the warranty is void INSTRUCTIONS FOR SAFETY OF PERSONS ANIMALS AND PERSONAL PROPERTY We wish to inform the installer on some general guidelines which must be complied with for correct installation of pellet boiler These are req...

Page 15: ...lways use safety devices and individual safety equipment according to Directive 89 391 EEC Disconnect power supply before commencing any work Always use suitable tools Before commencing any work on the boiler ensure that the boiler as well as the ashes in it are cold especially before touching it PELLET BOILER IS NOT TO BE CONSIDERED USABLE IF EVEN ONE SAFETY DEVICE IS MALFUNCTIONING INCORRECTLY R...

Page 16: ... of the firebox because it operates properly only when its doors are hermetically sealed if you open the doors during operation an alarm will sound during boiler operation DO NOT remove ashes DO NOT allow children and animals to come near the pellet boiler ADHERE TO REQUIREMENTS SET FORTH IN THIS DOCUMENT For correct use of the boiler also heed to the following instructions Use only and exclusivel...

Page 17: ...rom the boiler easier Before starting any kind of maintenance also cleaning heed to the following safety precautions Shut off the pellet boiler before performing any kind of work Before performing any kind of work on the boiler make sure that the ashes in the boiler are cool Vacuum ashes from the combustion at least once every ten days or at each used pellet container only when the boiler is cool ...

Page 18: ... If the sealant rope is damaged contact an authorized service centre If you require any explanation do not hesitate and contact your installer Because the manufacturer has no control of the installer s work he cannot guarantee performance of his work and maintenance The manufacturer shall in no way be held responsible for damages caused by third parties ATTENTION Ensure that the pellet boiler and ...

Page 19: ...ichever comes sooner Use a broom or a brush to clean firebox walls Clean the fan for extraction of smoke gases by removing fan protection and cleaning fan blades with a broom or a brush GENERAL BOILER CLEANING AFTER THE END OF SEASON OR BEFORE THE START OF SEASON Ensure that the pellet boiler and ashes in it are cool Disconnect power supply At the end of heating season disconnect the boiler from e...

Page 20: ... information Correct installation of combustion device in accordance with instructions is important to prevent any poor functioning hazard or risk of fire Pellet boiler operates on the basis of negative pressure in the combustion chamber Therefore always ensure that the flue connection is thermally sealed ATTENTION In the event of fire in the flue pipe all persons and animals must leave the area t...

Page 21: ...ation of dosing screw do not enter the pellet container Figure 11 ATTENTION Persons with back injuries and pregnant women should avoid lifting pellet bags The manufacture shall in no way be held liable for damages arising from the use of poor quality pellets as well as for poor functioning of the boiler due to poor quality of used pellets ATTENTION Pellets should be in accordance with DIN 51731 DI...

Page 22: ...R THE PELLET BOILER Keep them at least 1 2 metre away When handling pellets be careful not to scatter them If you fill the pellet container with sawdust it can block the pellet dosing system 9 DESCRIPTION AND OPERATION OF CONTROL DEVICE DESCRIPTION OF KEYBOARD WITH DISPLAY plastic display Adjustment key Display Adjustment key Switch ON OFF Display Menu key ...

Page 23: ...nd warning names spark plug operation indicator pump operation indicator dosing operation indicator Display during boiler operation in burning phase Upper display upper display alternately shows BURN and then P5D5 where Px means actual current operation power and DX set operation power Lower display lower display alternately shows Temperature of smoke gases 155 Temperature of water in the boiler B...

Page 24: ...te menu mode Press and hold for at least 4 seconds to enter advanced menu settings Subsequent pressing of the button display menu choices Use buttons and to select parameters in submenus Short press MENU button and set value of parameter starts flashing which can then be modified with buttons and Short press ON OFF button and hold MENU button to scroll all menu choices and return to basic display ...

Page 25: ...Biodom 33 Biodom 33 Biodom 33 Biodom 33 instructions for use maintenance and installation version 1 0 July 2017 25 ...

Page 26: ...eration the display shows ON and the boiler starts shutdown sequence once the button is released Dosing screw turns off and the display indicates STOP FIRE Fans operate at high speed to prevent excessive increase of water temperature in the boiler When the boiler cools down under set temperature fans switch to maximum speed and blow out the last parts from the firebox Display indicates OFF 9 3 BOI...

Page 27: ...t be set and then 6 programme periods and temperatures must be programmed Each of 6 time period is determined by start P1a programme 1 start time and end time P1d programme 1 end time In this period the boiler is active and operates by maintaining water temperature in the boiler P1t Then select up to 3 time periods for each day of the week Example Tuesday upper display shows DAY2 and lower P1 P3 a...

Page 28: ...Biodom 33 Biodom 33 Biodom 33 Biodom 33 instructions for use maintenance and installation version 1 0 July 2017 28 ...

Page 29: ...ellets to ignition After Heat up phase the boiler ignites pellets No dosing in this phase At the end of ignition phase the boiler shuts off the spark plug and tests if the ignition was successful and if combustion is correct and temperatures rise correctly Burning phase normal work phase Lower display shows temperature of smoke gases at exit from the boiler Burning phase Lower display shows water ...

Page 30: ...fety activated Check boiler status and if no anomalies are determined manually reactivate safety and restart the boiler or contact the service centre Safety pressure control activated Check boiler status and if no anomalies are determined restart the boiler or contact the service centre No signal of smoke gases sensor Contact the service centre No signal of firebox temperature Contact the service ...

Page 31: ...s for use maintenance and installation version 1 0 July 2017 31 10 MENU When holding MENU button menus scroll To select a certain menu release the button when it is displayed Descriptions of individual menus are provided below Figure 13 Menu description ...

Page 32: ...Biodom 33 Biodom 33 Biodom 33 Biodom 33 instructions for use maintenance and installation version 1 0 July 2017 32 Figure 13 Menu description ...

Page 33: ...Biodom 33 Biodom 33 Biodom 33 Biodom 33 instructions for use maintenance and installation version 1 0 July 2017 33 11 ALARM STATUSES ...

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Page 40: ...wner who must act in accordance with laws in force in his country regarding safety respect and protection of environment Destruction and disposal of pellet boiler can be entrusted to a third person with licence or authorization for disposal and destruction of aforementioned materials in any case you must adhere to and respect laws in force in the county in which the ATTENTION disassembled parts mu...

Page 41: ... repaired in the aforementioned deadline will be at the request of warranty holder replaced with a new one and the warranty period will extend for the time of the repair that authorized service company guarantees warranty conditions with signature and stamp on published warranty 2 Calling on the warranty Warranty is valid under the condition that The customer possesses a valid document receipt iss...

Page 42: ...subsequent correct operation of installed product In case of non fulfilment of conditions company Biodom 27 d o o is not liable in any case 1 As representative salesman is considered any natural person or legal entity authorized for sales of products to end users of this warranty NOTE Biodom 27 d o o shall not be held liable for any damage and consequences even if these are a consequence of replac...

Page 43: ...3 Biodom 33 Biodom 33 instructions for use maintenance and installation version 1 0 July 2017 43 Biodom 27 d o o is not liable for any mistakes in the instructions We reserve the right to changes without any prior notice ...

Page 44: ...155 mg m 10 mg m Average temperature of smoke gases 56 8 C 114 9 C Mass flow of smoke gases 0 0071 0 0152 Fuel Pellets C1 Boiler class fuel C1 boiler class according to EN 303 5 2012 5 Flue connection Ø80 mm Water volume in boiler 142 l Boiler water temperature 65 C 80 C Highest boiler water temperature 95 C Minimum return water temperature 50 C Maximum permitted work pressure 2 bar Boiler resista...

Page 45: ...ency 50 Hz Maximum consumption of power during boiler operation 78 5 W Minimum consumption of power during boiler operation 19 W Maximum consumption of power during boiler ignition 328 5 W Safety level IP20 Boiler operates with two fans Boiler operates only in manner of negative pressure combustion Boiler operates without condensation conditions Noise does not exceed 70 dB 15 DIMENSIONS OF BOILER ...

Page 46: ...aintenance and installation version 1 0 July 2017 46 __________ 16 INSTRUCTIONS FOR INSTALLERS __________ This part of the instructions is intended solely for installer and contains all key information for installation and connection of combustion device Biodom 33 ...

Page 47: ...asy installation low cost installation and easy handling for the user To connect boiler Biodom 33 to central heating system you must check Correct installation of pipelines of central heating pipeline dimensions air extraction pipe system functionality adequacy of heating system according to boiler power Distribution units pump functionality closing valves functionality electrical zone valves func...

Page 48: ...ap is intended for filling or emptying the heating system and boiler When connecting the boiler Biodom 33 to central heating system you must use mechanical elements which prevent uncontrolled circulation of hot heating water through the boiler gravity block spring non return valve solenoid zone valve electromotor zone valve goal of protection is to ensure amount of heating water flow through the b...

Page 49: ... live and neutral wire Electrical connection of distribution elements pumps solenoid valves electromotor valves must be executed in accordance with the scheme in the instructions i e supply for distribu tion elements must be executed from connection cable on the boiler cable pump see fig ure 8 page 14 Combustion device Biodom 33 pipes of central heating and flue connection must be earthed in accor...

Page 50: ... 1 0 July 2017 50 18 CONNECTION SCHEMES 18 1 SCHEME NR 1 SYSTEM WITH RADIATOR THERMOSTAT VALVES The room thermostat is not required System is time leaded by timer TEN which is an integral part of the boiler Thermostatic valves allow micro temperature control in individual rooms Connection scheme 1 ...

Page 51: ...Biodom 33 Biodom 33 Biodom 33 Biodom 33 instructions for use maintenance and installation version 1 0 July 2017 51 Electrical scheme 1 ...

Page 52: ... instructions for use maintenance and installation version 1 0 July 2017 52 18 2 SCHEME NR 2 SYSTEM WITH RADIATOR THERMOSTAT VALVES AND WITH BOILER The room thermostat is not required The boiler has priority over heating Connection scheme 2 ...

Page 53: ...Biodom 33 Biodom 33 Biodom 33 Biodom 33 instructions for use maintenance and installation version 1 0 July 2017 53 Electrical scheme 2 ...

Page 54: ... Biodom 33 Biodom 33 instructions for use maintenance and installation version 1 0 July 2017 54 18 3 SCHEME NR 3 HEATING WITH MULTIPLE SYSTEMS This type of connection always requires a hydraulic switch Connection scheme 3 ...

Page 55: ...Biodom 33 Biodom 33 Biodom 33 Biodom 33 instructions for use maintenance and installation version 1 0 July 2017 55 Electrical scheme 3 ...

Page 56: ...Biodom 33 Biodom 33 Biodom 33 Biodom 33 instructions for use maintenance and installation version 1 0 July 2017 56 __________ 19 INSTRUCTIONS FOR FIRST START UP __________ ...

Page 57: ...uctions for installers the boiler is ready for start up After checking details from instructions for installers combustion device Biodom 33 can be commissioned with ON OFF button see figure 19a and 19b by the installer who installed the device Upon first start up the installer must be careful of correct order of events displays Press and hold ON OFF button for 3 seconds Display indicates ON and im...

Page 58: ... boiler opera tion d is the level of boiler setting and lower display shows temperatures Cool flui state of shutting down indicated on the display when combustion device Biodom 33 reaches set temperature of heating water in the boiler with addition for regulation if the temperature of heating water is set to 70 C the boiler enter cool flui state at 75 C When the boiler finishes Cool flui state it ...

Page 59: ...t the below mentioned machine Toplovodni kotel na trdo gorivo Solid fuel hot water boiler Tip Type BIODOM 33 Kotel na pelete pellet boiler Serijska številka serial number leto proizvodnje year of production Ustreza osnovnim zdravstvenim in varnostnim zahtevam direktiv Conforms to the following CE directives Direktiva Directive 2006 42 CE o strojih on machinery Direktiva Directive 2014 35 ES o nizk...

Page 60: ...lia S p A Viale Venezia 45 31020 San Vendemiano TV številka preizkusa je 130402174 The test of the pellet stove was carried out by the Kiwa Cermet Italia S p A Viale Venezia 45 31020 San Vendemiano TV the number of the report is 130402174 Tehnična dokumentacija se hrani na naslovu OIC Hrpelje 4 a 6240 Kozina Oseba zadolžena za sestavljanje tehnične dokumentacije je Anton Kavčič The technical docum...

Page 61: ...om 33 Biodom 33 instructions for use maintenance and installation version 1 0 July 2017 61 BIODOM 27 d o o OIC Hrpelje 4a 6240 Kozina Slovenia Tel 386 5 6801456 Fax 386 82051087 Website www biodom27 si E Mail info biodom27 si ...