Biodom C15, Instructions For Use, Maintenance And Installation Manual

Page 1: ...BIO Instructions for use maintenance and installation __________ PELLET BOILER BIODOM C15 Instructions for use maintenance and installation __________ Instructions for use maintenance and installation ...

Page 2: ...iler is wood pellets The boiler operates automatically by dosing pellets with a dosing screw from pellet container which is a component part of device and is installed above the boiler part of the device The container is filled with pellets from above through the provided cover Ensure that the incineration device is correctly dimensioned according to heating system and thermal requirements of the ...

Page 3: ... 3 3 INSULATION AND DIAMETER OF HOLES IN THE ROOF 13 3 4 INLET AIR 13 3 5 ELECTRICAL CONNECTION 14 4 BOILER COMMISSIONING 15 5 SAFETY WARNINGS 16 5 1 SAFETY WARNINGS FOR MAINTENANCE STAFF 16 5 2 SAFETY WARNINGS FOR USER 16 6 INSTRUCTIONS FOR SAFE IGNITION AND CLEANING OF BOILER 18 6 1 REGULAR MAINTENANCE AND CLEANING OF BOILER 18 6 2 CONTROL AND PARTS REQUIRING MAINTENANCE 20 6 3 ADDITIONAL MAINTE...

Page 4: ...TIVATION 27 9 4 TIME PROGRAMME SETTING 27 9 5 INDICATIONS AND MESSAGES ON DISPLAY 29 10 MENU 31 11 ALARM STATUSES 32 12 INFORMATION REGARDING DESTRUCTION AND DISPOSAL OF BOILER 39 13 WARRANTY CONDITIONS 39 14 TECHNICAL CHARACTERISTICS OF MODEL BIODOM C15 42 15 DIMENSIONS OF BOILER BIODOM C15 43 16 INSTRUCTIONS FOR FIRST START UP 44 ...

Page 5: ...aintenance and installation are a component part of pellet boiler If the pellet boiler changes ownership to another person this person must also receive these instructions for use together with the boiler If the instructions get lost request for a new copy of instructions from the manufacturer authorized reseller or repairman 2 RESPONSIBILITY OF MANUFACTURER In providing these instructions Biodom ...

Page 6: ...es regulated distances and all other solutions required for installation of the pellet boiler It is the responsibility of the installer to ensure compliance with local legislation in force in the place of pellet boiler installation Use of the pellet boiler must conform with instructions provided in Instructions for use maintenance and installation and all safety standards specified by local legisl...

Page 7: ...required legal safety standards especially check that norms regarding pellet boiler installation meet local national and European norms heed to requirements set forth in this document check that pipes and air intake are compliant with the type of installation do not make temporary electrical connections by using unsuitable cables check earthing of electrical system always use individual safety equ...

Page 8: ...Biodom C15 Biodom C15 Biodom C15 Biodom C15 instructions for use maintenance and installation 8 ...

Page 9: ...re that the volume of air intake is sufficient for safe operation of combustion device If the smoke duct passes through a ceiling it must be properly insulated using diaphragm of non combustible insulation material When the pellet boiler is placed it must be levelled with support feet horizontal positioning ATTENTION Smoke gas discharge MUST NOT BE CONNECTED TO flue pipe used by other combustion d...

Page 10: ...let boiler functions on the basis of negative pressure in the boiler and barely perceivable pressure in flue connection pipe Ø 80 mm It is very important that the smoke gases extraction is sealed Layout and structure of the space where the flue is installed needs to be analyzed If it passes through walls and or roof it must be properly installed in accordance with fire prevention safety standards ...

Page 11: ...ses into closed and or semi closed spaces e g garage narrow passages or hallways underpasses or any other similar spaces If the flue connection is not suitable it must be implemented in accordance with previously provided requirements point 3 1 Figure 2 ATTENTION Extraction of smoke gases must be earthed in accordance with regulations in force Earthing connection is required by law Earthing must b...

Page 12: ...esistant material When using connections between the pellet boiler and flue pipe it is mandatory to use joints with cleaning doors figure 3 Use of joints with cleaning doors enables regular cleaning without the need to disassemble pipes Exhaust fumes in flue connection are under slight pressure Therefore it is compulsory to check that the cover for cleaning ash is completely hermetically closed an...

Page 13: ... an angle of 30 45 and 90 Joints at an angle of 90 must be made of three parts figure 6 In any case it is mandatory to provide an initial vertical straight pipe of 1 5 metres in length minimum to ensure correct extraction of smoke gases Figure 6 3 4 INLET AIR Air from the environment required for correct combustion must be refreshed with new air through opening in the wall slot in boiler room door...

Page 14: ...ions make sure that the characteristics of electrical wiring meet the data given on the combustion device extraction of smoke gases is earthed in accordance with regulations and local requirements in force Earthing is required by law power supply cable must never reach 80 C above ambient temperature If you want to connect the boiler directly to electrical network you must install a bipolar switch ...

Page 15: ...is void INSTRUCTIONS FOR SAFETY OF PERSONS ANIMALS AND PERSONAL PROPERTY We wish to inform the installer on some general guidelines which must be complied with for correct installation of pellet boiler These are required standards but are not sufficient for further and more detailed information it is necessary to read the rest of the Instructions for use maintenance and installation Connect the pe...

Page 16: ...BLE IF EVEN ONE SAFETY DEVICE IS MALFUNCTIONING INCORRECTLY REPAIRED OR NOT FUNCTIONING do not perform any modifications of any type for whatever reason other than those allowed and or approved by the manufacturer or authorized person always use original spare parts Do not wait for boiler components to wear out before replacing them Replacing a worn out part before it malfunctions helps prevent in...

Page 17: ...ORTH IN THIS DOCUMENT For correct use of the boiler also heed to the following instructions use only and exclusively fuel recommended by boiler manufacturer follow instructions for maintenance clean the boiler firebox for each pellet container used 3 14 days when the pellet boiler and ashes in it are cool DO NOT use the pellet boiler in case of operation malfunction or other irregularities abnorma...

Page 18: ...et boiler 6 1 REGULAR MAINTENANCE AND CLEANING OF BOILER Use of vacuum cleaner with separator will make cleaning ashes from the boiler easier Before starting any kind of maintenance also cleaning heed to the following safety precautions shut off the pellet boiler before performing any kind of work before performing any kind of work on the boiler make sure that the ashes in the boiler are cool Vacu...

Page 19: ...commend inspecting and cleaning ashes from the bottom of combustion chamber upon each cleaning When you place the combustion container back in its place make sure that it is set correctly it must be pushed towards the back wall all the way Only then you can be sure that the boiler will function properly Figure 10 2 The hole for inserting the heating element to burn fuel 1 For the best operation of...

Page 20: ...chamber must be cleaned after each used pellet container vacuumed and or emptied of all impurities remaining after the pellets have burned Never put pellets which have not burned back in the pellet container or ash box 6 2 CONTROL AND PARTS REQUIRING MAINTENANCE CHECK THE FOLLOWING ITEM AND MAKE SURE THAT THE PELLET BOILER IS OPERATING PROPERLY THIS WILL INCREASE ITS EFFICIENCY AND THE EMITTED HEA...

Page 21: ...ar Contact your chimney sweep for professional service 6 3 ADDITIONAL MAINTENANCE Your pellet boiler is a heat generator which uses pellets Therefore it requires a special type of maintenance by authorized personnel of company BIODOM 27 d o o each year Regular annual maintenance keeps the combustion device in good condition ensures greater efficiency retains warranty and extends life expectancy of...

Page 22: ...PORTANT The pellet boiler is designed for use with pellets Because the market offer many types and dimensions of pellets it is very important to obtain pellets free from impurities Make sure that you use only pellets that are compact and dust free Ask your supplier for suitable pellets with 5 mm diameter 30 mm length Proper operation of the pellet boiler depends on the type and quality of pellets ...

Page 23: ... quality of used pellets ATTENTION Pellets should be in accordance with DIN 51731 DIN plus Ö Norm M 7135 or other comparable European standards 8 1 STORING PELLETS Pellets must be stored in a dry and not too cold place Cold and damp pellets temperature about 5 C reduce thermal power and require more frequent boiler cleaning ATTENTION PELLETS SHOULD NOT BE STORED NEAR THE PELLET BOILER Keep them at...

Page 24: ...d Display Function upper display shows boiler status chosen menu and indicates dosing operation and operation in time programme lower display shows current time value of settings and parameters and warning names spark plug operation indicator pump operation indicator dosing operation indicator Button for adjustment Upper display Button for adjustment ON OFF push button Lower display MENU button ...

Page 25: ...smoke gases 155 Temperature of water in the boiler B72 Temperature of return water r45 OFF Time 18 35 Function ON OFF button Press and hold to turn the boiler on off Short press to return to basic display Button UP Press during operation to increase set power When pressing MENU button beforehand this button increases desired water temperature in the boiler In menu mode we select desired submenu by...

Page 26: ...R DURING OPERATION The display shows current operation phase e g TestFire HeatUp etc Upper display shows set and actual boiler power alternately every 5 seconds to increase set power value and press button to decrease it to display set water temperature in the boiler You can modify it with The boiler operates at set power until water temperature in the boiler reaches modulation threshold each limi...

Page 27: ...EAT UP begins where pellets are dosed quickly and fans stand still Then sequences Fuel IGNI and TEST IGNI start until the boiler reaches conditions for transition to burning phase BURN ATTENTION By pressing and holding MENU button for 2 seconds release the button when tH20 displays the display indicates current water temperature in the boiler By pressing button UP or button DOWN you select display...

Page 28: ...Biodom C15 Biodom C15 Biodom C15 Biodom C15 instructions for use maintenance and installation 28 Figure 12 Diagram of timer settings ...

Page 29: ... ignition After Heat up phase the boiler ignites pellets No dosing in this phase At the end of ignition phase the boiler shuts off the spark plug and tests if the ignition was successful and if combustion is correct and temperatures rise correctly Burning phase normal work phase Lower display shows temperature of smoke gases at exit from the boiler Burning phase Lower display shows water temperatu...

Page 30: ...boiler Thermal safety activated Check boiler status and if no anomalies are determined manually reactivate safety and restart the boiler or contact the service centre Safety pressure control activated Check boiler status and if no anomalies are determined restart the boiler or contact the service centre No signal of smoke gases sensor Contact the service centre No signal of firebox temperature Con...

Page 31: ...ts 7 Negative pressure in chamber 8 Smoke fan speed 9 Primary fan voltage 10 Flue fan voltage 11 Screw 1 dosing percentage 12 Screw 2 dosing percentage 13 STB status of safety thermostat Yes means OK No mean that it has turned on 14 Status of safety pressure control Yes means OK No means error 15 Status of digital input 1 D1 OPN deactivated CLSD activated 16 Status of digital input 2 D2 OPN deacti...

Page 32: ...Biodom C15 Biodom C15 Biodom C15 Biodom C15 instructions for use maintenance and installation 32 11 ALARM STATUSES ...

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Page 39: ...n be entrusted to a third person with licence or zation for disposal and destruction of aforementioned materials in any case you must adhere to and respect laws in force in the county in which the ATTENTION All disassembled parts must be properly disposed of remove all electrical parts disconnect the battery from control device ispose of the battery of control device in accordance with norms in ap...

Page 40: ... fault defect 3 Period of guaranteeing service and spare parts warranty period in which we guarantee service and spare parts for undisturbed use of the product is 7 years from the day of first start up in case of replacing production models Biodom we guarantee spare parts for your product for 3 years after 7 years spare parts will be available but they may be available in different colour than you...

Page 41: ...fficiency If during normal use there should be any defective or malfunctioning parts they must be replaced PARTS SUBJECT TO NORMAL WEAR NOT COVERED BY WARRANTY seals and cast iron parts which do not show any signs of faults which could be attributed to manufacturing error changes in colour cracks and small dimensional modifications are not substantiated and do not present grounds for rejection as ...

Page 42: ...ions at 10 O2 56 PPM Average temperature of smoke gases 58 C 124 C Mass flow of smoke gases 0 0039 0 0084 Fuel Pellets A1 A2 Boiler class fuel A1 A2 boiler class according to EN 303 5 2012 5 Flue connection Ø80 mm Water volume in boiler 42 l Boiler water temperature 65 C 80 C Highest boiler water temperature 90 C Minimum return water temperature 50 C Maximum permitted work pressure 2 5 bar Boiler ...

Page 43: ...eration 1 80 A frequency 50 Hz Maximum consumption of power during boiler operation 98 91 W Maximum consumption of power during boiler ignition 293 W Safety level IP20 Boiler operates with two fans Boiler operates only in manner of negative pressure combustion Boiler operates without condensation conditions Noise does not exceed 60 dB 15 DIMENSIONS OF BOILER BIODOM C15 ...

Page 44: ...Biodom C15 Biodom C15 Biodom C15 Biodom C15 instructions for use maintenance and installation 44 __________ 16 INSTRUCTIONS FOR FIRST START UP __________ ...

Page 45: ...identification of pellet quality When one of e combustion device Biodom C15 indicates an alarm on the display on unsuitability or fault for lacking example if the flue is clogged or does not provide extract displays ALARM PRESS 1 Overview of keyboard buttons plastic keyboard Function ON OFF button Press and hold to turn the boiler on off Short press to return to basic display Button UP Press durin...

Page 46: ...ler is ready for start After checking details from instructions for installers combustion device Biodom C15 commissioned with ON OFF button see figure 14 by the installer who installed the device up the installer must be careful of correct order of events displays ress and hold ON OFF button for 3 seconds Display indicates ON and immediately after 10 seconds then goes to quick filling of combustio...

Page 47: ...hes set temperature of heating water in the boiler with addition for regulation if the temperature of heating water is set to 70 C the boiler enter cool flui state at 75 C When the boiler finishes Cool flui state it means that the heating water in the boiler cooled down It goes to Test fire and the ignition procedure is repeated Control of information on operation of combustion device Biodom C15 r...

Page 48: ... Serijska številka serial number Leto proizvodnje year of production Ustreza osnovnim zdravstvenim in varnostnim zahtevam direktiv Conforms to the following CE directives Direktiva Directive 2006 42 CE o strojih on machinery Direktiva Directive 2014 35 ES o nizkonapetostni opremi on low voltage equipment Direktiva Directive 2014 30 ES o elektromagnetni združljivosti on electromagnetic compatibilit...

Page 49: ...d out by the Kiwa Cermet Italia S p A Viale Venezia 45 31020 San Vendemiano TV the number of the report is PKC0001277 Tehnična dokumentacija se hrani na naslovu OIC Hrpelje 4a 6240 Kozina Oseba zadolžena za sestavljanje tehnične dokumentacije je Anton Kavčič The technical documentation is stored at the OIC Hrpelje 4a 640 Kozina The person responsible for compiling the technical documentation is An...

Page 50: ...om C15 Biodom C15 Biodom C15 instructions for use maintenance and installation 50 BIODOM 27 d o o OIC Hrpelje 4a 6240 Kozina Slovenia Tel 386 5 6801456 Fax 386 82051087 Website www biodom27 si E Mail info biodom27 si ...