BIRO 3334SS-4003FH-TL, Operating And Service Manual

Page 1: ...ins important safety instructions which must be strictly followed when using this equipment MODEL 3334TL 3334 4003TL SERIES POWER MEAT SAW OPERATING AND SERVICE MANUAL REVISED SERIAL No 1 000 ON TRUE LEFT Model 3334SS 4003FH TL as shown ...

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Page 3: ... DIAGRAMS Movable Head MOTOR ADJUSTMENT SWITCH ASSEMBLIES WIRING DIAGRAMS CLEANING WEARABLE SAW PARTS LIST OPERATOR S SIGNATURE PAGE 1 2 3 5 6 11 11 12 13 9 27 30 10 33 36 37 6 7 WALL CHART PART No 671 8 BASE DOOR HINGE SYSTEM NEW DESIGN FLAT TOP BASE 17 18 PART NUMBERS AND DESCRIPTIONS 31 32 PART ASSEMBLIES NUMBERS AND DESCRIPTIONS 32 34 35 14 15 OPERATOR S NOTES 16 PARTS DIAGRAMS Fixed Head 19 2...

Page 4: ...ery circumstance or environment in which its products will be used You the owner and operator must remain alert to the hazards posed by the function of this equipment particularly the SHARP MOVING BAND TYPE SAW BLADE No on under eighteen 18 years of age should operate this equipment If you are uncertain about a particular task ask your supervisor BIRO also has provided a wall chart to be posted ne...

Page 5: ...Way From its Original Form This Machine in its Original Form Meets the Intent of O S H A Applicable Standards NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard Removed from the Saw Guide Bar ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within of Product to be Cut DO NOT Use This Machine for Non Food Products DO NOT Use This Machine to Cut Pigs Feet DO NOT W...

Page 6: ...sentative DO NOT Alter or Modify This Machine in Any Way from its Original Form This Machine in its Original Form Meets the Intent of O S H A Applicable Standards TO AVOID SERIOUS PERSONAL INJURY PROPERLY INSTALL EQUIPMENT IN ADEQUATE WORK AREA ALWAYS Turn Off Unplug From Power Source and Perform Lockout Tagout Procedure to This Machine BEFORE Removing Shrouds Removable Guards Covers Doors Fences ...

Page 7: ...held in place by two push pull hold down catches Item No TL16212 located on the base structure 4 SHARP SAW BLADE HANDLE WITH EXTREME CAUTION 9 The sliding meat carriage assembly is installed by turning the movable stop assembly Item No A16200 clockwise After the carriage assembly is in the channel for operation turn the movable stop counterclockwise to lock 10 Post SAFETY TIPS wall chart within ea...

Page 8: ... should be traveling down through the guide 14 Watch for proper tracking of blade Back of blade should be centered in hole in saw guide Part No S119A in stationary bar Push stop button to stop machine 15 Check placement of all warning labels wall chart and Manual Machine is ready for trained operators to process product 16 Contact your local Distributor or BIRO directly if you have any questions o...

Page 9: ...he Saw Guide Bar with Saw Guard to Within of Product to be Cut ALWAYS Use Safety End Cut Pusher Plate If Equipped for Smaller Products or The Last Cuts of Product DO NOT Wear Gloves While Operating ALWAYS Turn Off Unplug from Power Source and Perform Lockout Tag Out Procedures Before Cleaning Servicing or When Not in Use NEVER Leave Machine Unattended While the Saw is Running NEVER Operate Without...

Page 10: ...e from left to right at a steady rate until fully past the saw blade Use right hand to remove and stack cut product NEVER REACH IN FRONT OF BAND TYPE SAW BLADE On the return stroke pull the product slightly toward you away from the saw blade 3 Adjust full length meat gauge plate If Equipped forward to desired thickness of cut A 4 Push start button and watch blade for proper tracking 6 ALWAYS use t...

Page 11: ...ITEM NUMBER 671 WALL CHART BAND SAW SAFETY GUIDELINES ATTACH TO WALL IN VICINITY OF MACHINE IN EASY VIEW OF OPERATOR 8 ...

Page 12: ...9 OPERATOR S NOTES ...

Page 13: ...equired are as follows Wheel Cleaners Item No 179 Saw Cleaners Item No 131 Saw Guide Item No S119A in Stationary Bar Upper Saw Guide Item No S602B Lower Blade Back Up Guide Item No 608 and Nylon Filler Item No TL177 ALWAYS Turn Off Unplug From Power Source and Perform Lockout Tagout Procedure to This Machine BEFORE Cleaning or Servicing ONLY Use Recommended Cleaning Equipment Materials and Procedu...

Page 14: ...x 6 months Check adjustment of upper saw guide Should be 1 32 between back of blade and saw guide carbide NEVER USE THIS MACHINE WITHOUT PROPERLY INSTALLED AND FUNCTIONING SAW GUIDE BAR AND SAW GUARD 1 Remove the finger lift fastener knob and the finger lift assembly 2 Remove the finger lift fastener stud 3 Push the saw guide bar up and out of the top of the head structure 4 Remove the saw guide b...

Page 15: ... four 4 months Change grease every twelve 12 months 4 MEAT CARRIAGE BEARINGS Grease every four 4 weeks 5 SAW GUIDE BAR Oil daily with food machine oil When lubricating the upper wheel bearing it is important that the three hex head screws securing the upper wheel hub cap be loosened slightly before attempting to pump grease into the grease fitting Loosening the screws allows for an escape of old b...

Page 16: ...ll cause undue pressure on and premature failure of the motor bearings ADJUSTMENTS C MOTOR ADJUSTMENT Starting with Serial Number 27958 three 3 phase Model 3334 s will no longer be equipped with an adjustable motor base plate Item No 16015 10 and 16015 11 The motor will be bolted to the bottom of the base structure and V belt tension adjusted utilizing shims This change has evolved as a result of ...

Page 17: ...ystem on the Model 3334 Series has been changed from an internal plate and pin system to an external barrel and pin system Old Style New Style Hinged Base Door with Internal Hinge Plates TL16217L Hinged Base Door with External Hinge Pins TL16217L 3 ...

Page 18: ...gned The 9 32 offset step down on the front top of the base for the stationary bar has been deleted The base top now flat see sketch below for Old Style and New Style part numbers for the base right base door and stationary platter Effective Serial Numbers Old Style New Style Starting with Serial Numbers 35323 Before Serial Number 35323 ...

Page 19: ...rr 2HP 115 230 60 1 TE L3605 Baldor 2HP 115 230 50 1 TE L3605 50 Baldor 2HP 115 230 60 1 open L1322T Doerr 2HP 208 220 440 50 60 3 TE 67385 Baldor 2HP 550 60 3 TE M3558T 5 Baldor 2HP 220 380 415 50 3 TE M3558T 50 Baldor 2HP 200 60 3 TE M3558T 8 Doerr 3HP 220 440 50 60 3 TE 72540 Doerr 3HP 220 440 50 60 3 TE 75425 U S Motor 3HP 220 440 50 60 3 TE G57011 Baldor 3HP 220 440 50 60 3 TE M3611 Baldor 3H...

Page 20: ...screw 5 16 18 x 5 16 TL16005 True Left head SS TL16006 True Left head door SS LW15S Lock washer 5 16 SS 194 Saw guide bar lock pad brass 194KS 1 Saw guide bar lock knob SS head 71 1 Upper wheel hinge bracket TL16112 True Left head door latch 112 212 Compression washer Description A16196 LW10S S118 196 16197 111AL HHS040S Hex head screw 20 x SS Tension spring assembly Tension spring pin Aluminum Lo...

Page 21: ...252X HN35S S253 S244 179 HHS004S HN05S TL295 S325 TL229 TL229 Wheel cleaner arm torsion spring SS S244 Wheel cleaner arm stud SS S253 Upper wheel aligning screw SS TL295 Wheel cleaner arm SS S325 Wheel cleaner washer SS 16003U 6 Upper wheel 16 6 spoke 179 Wheel cleaner 230DL 234 Upper shaft seal double lip Grease fitting upper wheel 237 Upper shaft castellated lock nut 238 Upper shaft castellated ...

Page 22: ... TL16005E CB98S 316 AN21S LW20S TL16006E LW20S HHS067S 653PC E HHS050S LW15S 16301 B 194KS 1 MODEL 3334FH TL SERIES OPTION DOOR ASSEMBLY S S FIXED HEAD TL16335XE HN35S HHS0481S 16003U 6 S253 HHS048S 55178 14554 TENSION SPRING SCREW ASSEMBLY BLADE A14787 14781 AN15S 196 2 14779 1 14786 14789 14785 14783 14782 14780 ...

Page 23: ...79 Wheel cleaner 230DL 234 Upper shaft seal double lip Grease fitting upper wheel 237 Upper shaft castellated lock nut 238 Upper shaft castellated lock nut washer 247 Upper shaft 248 Upper wheel hub cap S252X Shaft lock nut 513 Upper wheel hub gasket Retaining ring 2 req 530 HHS004S Hex head screw 8 32 x SS HHS010S Hex head screw 10 32 x SS HN05S Hex nut 8 32 SS HN35S Hex nut 16 SS TL16335XE Upper...

Page 24: ...21 COMMON TRUE LEFT PARTS ...

Page 25: ...22 COMMON TRUE LEFT PARTS ...

Page 26: ... 1 Carriage bolt 16 x 1 SS Lock washer SS LW20S HN25S Hex nut 16 SS Required to mount A16360 4 of each Description ATL415 LW10S S119A TL177 TL415 S268 HHS025S Hex head screw 20 x SS Stationary bar assembly SS LH Stationary bar headless screw Lock washer SS Saw guide in stationary bar SS True Left Nylon filler Stationary bar SS LH Item No Description AS130 HHS003S S130 131 S16132 HHS025S AS16132 Re...

Page 27: ...ket saw cleaner holder SS Wheel cleaner Fastener knob 4 point S608 Saw backup guide with carbide Item No Description ATLS116 22SS AS602 Saw guide assembly SS upper Flat washer SS HHS015S Hex head screw 10 32 x SS HHS020S Hex head screw 20 x SS HHS083S Hex head screw 16 x 1 SS HN10S Hex nut 10 32 SS Lock washer 10 SS LW10S Lock washer SS RHS10S FW06S LW05S RHS30S S200B1 TL663 17211 35 194 194KS 1 L...

Page 28: ...5S Thumb guard nylon Thumb guard nut SS 175 2 S Thumb screw 20 x SS 16155 2B 175 1 S Item No Description A16200 Carriage stop assembly movable A16220 1 Carriage stop assembly fixed Channel assembly 37 5 FW08S Flat washer SS FW15S Flat washer SS HHS055S Hex head screw 5 16 18 x SS HHS075S Hex head screw 16 x 1 SS HN25S Hex nut 16 SS Lock washer 5 16 SS LW20S Lock washer SS AS16120 LW15S S16120 Chan...

Page 29: ...120EZ B3 LW15S HHS055S CHANNEL ASSEMBLY AS1120EZ EZ FLOW FW10S STANDARD 3334 4003 TL MEAT CARRIAGE CHANNEL Description A16200 Carriage stop assembly movable A16220 1 Carriage stop assembly fixed Channel assembly with center guide FW08S Flat washer SS FW15S Flat washer SS HHS055S Hex head screw 5 16 18 x SS HHS075S Hex head screw 16 x 1 SS HN25S Hex nut 16 SS Lock washer 5 16 SS LW20S Lock washer S...

Page 30: ...t Conduit connector 180 Washer SS 1 x 27 32 Wire black 12GA CSA UL Wire white 12GA CSA UL Anti short bushing Star lock washer Item No Wire Diagram for Baldor Motor Spec No 35M388S508 230V 1 Phase 50Hz Used with 609AAW Starter A B 609AAW 3 Phase Green red switch button assembly w springs Switch assembly 1 3 ph less heater coils Guard assembly for switch toggle 609AAW Manual switch size 0 1 3 ph PUS...

Page 31: ...erload B18K I 2 5 4A H281EE 51 Overload B18K K 4 6 3A Overload B18K L 5 5 8 5A 226EE OL12M Overload B18K M 8 12A 226EE OL180 Overload B18K O 14 5 18A 226EE OL26ON Overload B18K ON 21 26A 226EE AO Contactor LS05 10 AO 120V 226EE CO Contactor LS05 10 CO 208 230V 226EE OL08 5L 226EE DO Contactor LS05 10 DO 380 415V Description 226EE EO Contactor LS05 10 EO 440 480V Contactor LS05 10 FO 550V 226EE 514...

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Page 34: ...Saw cleaner SS Saw cleaner bracket holder rear SS HHS009S Hex head screw 10 24 x SS Hex head screw 16 x 1 SS HN10S HHS070S RHS20S TL290 11F TL229 S244 TL295 S16Z S235 Hex nut 10 32 SS Round head screw 10 32 x 1 SS Cleaning unit stamping True Left Wheel cleaner arm spring True Left Taper pin 4 x SS Wheel cleaner arm stud SS Wheel cleaner arm True Left Lower guide bracket saw cleaner holder SS S608 ...

Page 35: ...pper 17211 35 601 17211 22 Finger lift shim 022 Finger lift shim 035 Upper saw guide bracket Saw guide bar assembly TL ALH211 SS Finger lift assembly TL 708 Decal DANGER EXPOSED BLADE A16200 Carriage stop assembly movable A16220 1 Carriage stop assembly fixed Channel assembly with center guide AS1120EZ 16200 Carriage stop movable 16220 1 Carriage srop fixed 310 Waved washer 311 Rubber bumper fixed...

Page 36: ...t e m N o 1 3 0 S A W C L E A N E R B R A C K E T A L L S A W S I t e m N o 1 3 1 S T E E L B L A D E C L E A N E R A L L S A W S I t e m N o 1 5 9 C A R R I A G E B E A R I N G 1 1 2 2 3 3 I t e m N o 1 6 1 5 9 C A R R I A G E B E A R I N G 1 4 3 3 3 4 3 3 3 4 4 4 5 5 I t e m N o 6 0 1 U P P E R S A W G U I D E B R A C K E T A L L S A W S I t e m N o 6 0 2 B U P P E R S A W G U I D E W B E V E L ...

Page 37: ...34 WARNING LABEL LOCATIONS ON MACHINE ATTACH TO CHANNEL BRACKET NEXT TO SWITCH BUTTONS ATTACH ON HEAD STRUCTURE BELOW MODEL SERIAL NUMBER TAG Item No 653PC E Item No 653PC SP ...

Page 38: ...E BAR ITEM NO 710 BLADE TENSION DECAL ATTACHED TO HEAD DOOR AS SHOWN WARNING LABEL LOCATIONS ON FIXED HEAD MACHINE P N 720 BLADE TENSION ADJUSTMENT DECAL LOCATED INSIDE HEAD DOOR TENSION NO O RING TENSION MARK O RING TENSION MARK AT PROPER TENSION ITEM NO 708 DANGER EXPOSED BLADE DECAL ATTACHED TO SAW GUARD ON SAW GUIDE BAR ...

Page 39: ...AVE COMPLETELY READ AND UNDERSTAND THIS MANUAL I REALIZE THAT THIS MACHINE IF OPERATED CARELESSLY CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS NAME PRINT SIGNATURE SUPERVISOR S INITIALS DATE WARNING READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE SIGNING BELOW ...

Page 40: ...ts to switch controls or any other electrical requirements which must be performed only by a certified electrician BIRO is not responsible for service charges or labor required to replace any part cov ered by this limited warranty or for any damages resulting from misuse abuse lack of proper or recommended service EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES BIRO gives no warranties other th...