BIRO 3334SS, Operating And Service Manual

Page 1: ...l contains important safety instructions which must be strictly followed when using this equipment 3334SS 3334SS 4003 MODEL 3334 3334 4003 SERIES POWER MEAT SAW OPERATING AND SERVICE MANUAL REVISED SERIAL No 1 000 ON SQ BASE 35323 ON FLAT TOP 35323 ON ...

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Page 3: ... SWITCH ASSEMBLIES AND SERVICE PARTS WIRING DIAGRAMS CLEANING WEARABLE SAW PARTS LIST OPERATOR S SIGNATURE 1 2 3 5 6 11 11 12 13 9 33 34 35 41 10 45 48 49 6 7 WALL CHART PART No 671 8 SAW GUIDE BAR AND SAW GUARD 13 14 LONGER SAW GUARD KIT 15 16 BASE DOOR HINGE SYSTEM 17 NEW DESIGN FLAT TOP BASE 18 19 28 MOTOR COVERS 29 PARTS DIAGRAM LOWER REMOVABLE WHEELS 29 32 PARTS LIST ORDERING 42 43 PARTS ASSE...

Page 4: ...ticipate every circumstance or environment in which its products will be used You the owner and operator must remain alert to the hazards posed by the function of this equipment particularly the SHARP MOVING BAND TYPE SAW BLADE No on under eighteen 18 years of age should operate this equipment If you are uncertain about a particular task ask your supervisor BIRO also has provided a wall chart to b...

Page 5: ... Way From its Original Form This Machine in its Original Form Meets the Intent of O S H A Applicable Standards NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard Removed from the Saw Guide Bar ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within of Product to be Cut ALWAYS Use Supplied Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of Produ...

Page 6: ...Lighted Work area Away From Children and Visitors NEVER Operate Without all Warning Labels Attached and Wall Chart Posted NEVER Operate with Saw Guard Bar with Saw Guard in the Raised Position or the Saw Guard Removed from the Saw Guide Bar DO NOT Attempt to Operate This Machine Until it has Been Inspected and Demonstrated by the Seller Recognized BIRO Representative DO NOT Alter or Modify This Ma...

Page 7: ...9 The stationary platter Part No A16163 1 is placed on top of the base structure and held in place by two push pull hold down catches Part No 16212 located on the base structure 4 SHARP SAW BLADE HANDLE WITH EXTREME CAUTION 7 Placing blade on cutter Hang upper wheel assembly Part No A16003U335 6 on the hinge bracket Part No 71 1 Lift the nylon filler Part No 177 Hang blade on the upper wheel and h...

Page 8: ...avelling down through the guide 15 Watch for proper tracking of blade Back of blade should be centered in hole in saw guide in stationary bar Part No S119A Push stop button to stop machine 16 Check placement of all warning labels wall chart and Manual Machine is ready for trained operators to process product 17 Contact your local Distributor or BIRO directly if you have any questions or problems w...

Page 9: ...just the Saw Guide Bar with Saw Guard to Within of Product to be Cut ALWAYS Use Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of Product DO NOT Wear Gloves While Operating ALWAYS Turn Off Unplug from Power Source and Perform Lockout Tag Out Procedures Before Cleaning Servicing or When Not in Use NEVER Leave Machine Unattended While the Saw is Running NEVER Operate Without All W...

Page 10: ...te Move the meat carriage from right to left at a steady rate until fully past the saw blade Use left hand to remove and stack cut product NEVER REACH IN FRONT OF BAND TYPE SAW BLADE On the return stroke pull the product slightly toward you away from the saw blade 3 Adjust meat gauge plate forward to desired thickness of cut A 4 Push start button and watch blade for proper tracking 6 ALWAYS use th...

Page 11: ...ITEM NUMBER 671 WALL CHART BAND SAW SAFETY GUIDELINES ATTACH TO WALL IN VICINITY OF MACHINE IN EASY VIEW OF OPERATOR 8 ...

Page 12: ...9 OPERATOR S NOTES ...

Page 13: ...required are as follows Wheel Cleaners Part No 179 Saw Cleaners Part No 131 Saw Guide in Stationary Bar Part No S119A Upper Saw Guide Part No 602B Lower Blade Back Up Guide Part No 605 and Nylon Filler Part No 177 ALWAYS Turn Off Unplug From Power Source and Perform Lockout Tagout Procedure to This Machine BEFORE Cleaning or Servicing ONLY Use Recommended Cleaning Equipment Materials and Procedure...

Page 14: ...tion of upper saw guide Part No 602B replace every six 6 months Check adjustment of upper saw guide Should be 1 32 between back of blade and saw guide carbide NEVER USE THIS MACHINE WITHOUT PROPERLY INSTALLED AND FUNCTIONING SAW GUIDE BAR AND SAW GUARD d SAW GUIDE BAR Check condition of bar for coating peeling and wear replace as necessary Check saw guide bar spring for proper tension The spring s...

Page 15: ...r 4 months Change grease every twelve 12 months See instructions at right 2 LOWER BEARING HOUSING Grease every four 4 months Change grease every twelve 12 months 4 MEAT CARRIAGE BEARINGS Grease every four 4 weeks 5 SAW GUIDE BAR Oil daily with food machine oil 6 MEAT GAUGE GEAR RACK Oil daily with food machine oil When lubricating the upper wheel bearing it is important that the three hex head scr...

Page 16: ... belt alignment and minimizing machine vibration The base bottom has been redesigned to accept the frame sizes of the current 3 phase motors Units prior to Serial Number 27958 can be retrofitted by ordering Part No 16015 12 motor base plate and template flat and 36 pieces Part No 324A motor shims C SAW GUIDE BAR AND SAW GUARD The factory recommends that when service is performed on any BIRO SAW th...

Page 17: ... in diagram Drill upper hole first clamp guard tight against inside of door Then drill lower flange hole using hole in guard as a locator for the lower bolt NOTICE Care must be taken to position edges parallel so that the old standard guard will slide up inside the new guard 1 4 Nut Lock Washer Outside DRILL THIS HOLE 1st 9 32 DIAMETER Attach with bolt lock washer nut to door INSIDE THEN DRILL THI...

Page 18: ...15 LONGER SAW GUARD KIT Item No 663K This longer guard is for replacement on existing saws Install the new guard with the diameter screws supplied with the Saw Guard Kit Item No 663K NEW OLD ...

Page 19: ...16 LONGER SAW GUARD KIT Item No 16662K This longer guard is for replacement on existing saws Install the new guard with the diameter screws supplied with the Saw Guard Kit Item No 16662K NEW OLD ...

Page 20: ...ate and pin system to an external barrel and pin system Effective Serial Numbers Old Style New Style Hinged Base Door with Internal Hinge Plates S16217R Before Serial No 34386 and Serial Numbers 34442 34471 Hinged Base Door with External Hinge Plates S16217R 2 Serial Numbers 34386 34441 and Serial Numbers 34472 on ...

Page 21: ...gned The 9 32 offset step down on the front top of the base for the stationary bar has been deleted The base top now flat see sketch below for Old Style and New Style part numbers for the base right base door and stationary platter Effective Serial Numbers Old Style New Style Starting with Serial Numbers 35323 Before Serial Number 35323 ...

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Page 23: ...20 SPLIT PLATTER ASSEMBLY ...

Page 24: ...35S 2 LW10S 2 HHS035S 2 LW10S 2 S16014U S16014L 2 14GP AS16014U HEAD DOOR HINGE ASSEMBLY UPPER AS16014L HEAD DOOR HINGE ASSEMBLY LOWER S16014U S16014L 1 14GP 1 A661 1 SAW GUARD ON HEAD DOOR ASSEMBLY LW10S HN15S HHS025S 661 1 DECA HHS025S LW10S HN15S 16006 A16006 HEAD DOOR ASSEMBLY SSS15S Set screw 5 16 18 x 5 16 cup point SS 14GP Head door hinge pin 1 14GP 1 Head door hinge pin 1 112 212 Waved was...

Page 25: ...ew 16 x 3 8 cup point SS S360CB 1 Carriage bolt 16 x 1 SS 12251AL Upper V belt pulley 9 x 1 aluminum A363 Lower bearing cup cone assembly HN25S Hex nut 16 SS 16003 6 Lower wheel 16 6 spoke A16360 Lower bearing housing assembly w o wheel 16251AL Upper V belt pulley 11 4 x 1 aluminum 16303 Lower shaft nut 300 Lower shaft Woodruff key 360A1 Grease fitting 360B 1 Set screw 13 x flat point 362 Lower be...

Page 26: ...ge release cotter pin S270 Meat gauge release pin 271AL Meat gauge worm gear aluminum 272 7 1 Lock knob 5 16 18 3 point 272 8 Cap nut 5 16 18 SS 272 9 Hex bolt 5 16 18 x 2 SS Brass ball 272 13 Hex head screw 5 16 18 x 1 SS 272 14 Castellated nut 5 16 18 SS S265 267 272 12 264 1S Hand wheel shim Description FW07S HN35S Hex nut 16 SS Lock washer SS S11 Ratchet trigger SS S189 Ratchet arm stud SS S19...

Page 27: ... washer 10 SS LW10S Lock washer SS RHS10S AS116 22 COS FW06S LW05S RHS30S S200B1 S116 22 COS 16662 16662 COS 17211 35 193 194 194KS 1 211 601 602B S116 22 17211 22 211A 291Q 116KS 116 22 AS116 22 Round head screw 10 32 x SS Round head screw 20 x SS Stop stud on guide bar Saw guide bar 22 SS Saw guide bar 22 SS Special Saw guard for SS head Saw guard for SS head Special Finger lift shim 022 Finger ...

Page 28: ... in stationary bar SS Nylon filler Stationary bar N A use S415DK Item No 119A 177 S268 415D LW10S HN15S S119A Description A16196 LW10S S118 196 16197 111AL HHS040S Hex head screw 20 x SS Tension spring assembly Tension spring pin Aluminum Lock washer SS Tension spring plate Saw tension spring Tension spring gauge Item No 198 Cap for tension pin A16196 TENSION SPRING ASSEMBLY Description AS130 HHS0...

Page 29: ...iage angle plate DNS 16159 Meat carriage bearing SS 175S Thumb guard nylon Thumb guard nut SS 175 2 S Thumb screw 20 x SS 16155 2B 175 1 S Item No Description A16200 Carriage stop assembly movable A16220 1 Carriage stop assembly fixed Channel assembly 37 5 FW08S Flat washer SS FW15S Flat washer SS HHS055S Hex head screw 5 16 18 x SS HHS075S Hex head screw 16 x 1 SS HN25S Hex nut 16 SS Lock washer ...

Page 30: ...iage top angle only 16155 13 16155AEZ 1 16159 16155EZ 1 Item No Meat carriage top only w weld studs DNS OPTIONAL 3334 EZ FLOW MEAT CARRIAGE CHANNEL Hex nut 16 light jam SS Lock washer regular SS Meat carriage stop thumb screw Meat carriage top only NSS Raw meat carriage top only DNS Carriage stop angle SS welded Meat carriage angle plate DNS Meat carriage bearing SS 175S Thumb guard nylon Thumb gu...

Page 31: ...200 Carriage stop assembly movable A16220 1 Carriage stop assembly fixed Channel assembly EZ Flow FW08S Flat washer SS FW15S Flat washer SS HHS055S Hex head screw 5 16 18 x SS HHS075S Hex head screw 16 x 1 SS HN25S Hex nut 16 SS Lock washer 5 16 SS LW20S Lock washer SS S1120EZ AS1120EZ LW15S S200B1 16200 16220 1 18120EZ B3 Channel EZ Flow Stop stud SS Carriage stop movable Carriage stop fixed Guid...

Page 32: ...50 3 TE M3611T 50 Baldor 3HP 200 60 3 TE M3611T 8 Doerr 5HP 220 440 50 60 3 TE 73031 5HP 220 440 50 60 3 TE A907 Doerr Baldor S16217LTP BASE DOOR LEFT TAPERED PANEL SS USE WITH USE WITH 14740 14746 2 16251 90X78AL 16517 16543 3 16547 16560 2 280 360A1 16251 11X78AL 16560DF 2 360B 1 Set screw 13 SS A16547 2 A363 LW20S S360CB 1 SSS05S 12251AL 7 8DBL 14544 14548 14549 HN25 14545 Lower bearing housing...

Page 33: ...Align and engage the groove of the lower wheel and the anti rotation pin as the wheel is being installed Install T handle Lock onto Lower Shaft Hand Tighten SECURELY REMOVAL Loosen Item No 14746 2 T Handle Lock and Remove from lower shaft ALWAYS Turn Off Unplug Machine From Power Source and Perform Lockout Tagout Procedure to the Machine BEFORE Cleaning or Servicing Follow disassembly procedures i...

Page 34: ...se the shaft without the pin 14740 14746 16251 90X78AL 16517 16543 16547 16560 280 360A1 16251 11X78AL 360B 1 Set screw 13 SS A16547 A363 LW20S S360CB 1 SSS05S 12251AL 7 8DBL 14544 14548 14549 HN25 14545 Lower bearing housing assembly Lower bearing cup cone assembly Hex nut 16 carbon plated Lock washer heavy Carriage bolt 16 x 1 Set screw 10 24 x Pulley 9 x double V Grease seal Retaining ring inte...

Page 35: ...ine 14746 T Handle Lock T Handle Loosened Using thumbs for leverage pull wheel toward you with an even smooth motion Wheel is mounted in slip fit fashion on a tapered shaft When the wheel is loose complete removing T Handle lock and wheel ALWAYS Turn Off Unplug Machine From Power Source and Perform Lockout Tagout Procedure to the Machine BEFORE Cleaning or Servicing Follow disassembly procedures i...

Page 36: ...nduit connector 180 Washer SS 1 x 27 32 Wire black 12GA CSA UL Wire white 12GA CSA UL Anti short bushing Star lock washer Item No Wire Diagram for Baldor Motor Spec No 35M388S508 230V 1 Phase 50Hz Used with 609AAW Starter A B 609AAW 3 Phase Green red switch button assembly w springs Switch assembly 1 3 ph less heater coils Guard assembly for switch toggle 609AAW Manual switch size 0 1 3 ph PUSH TO...

Page 37: ...I Overload B18K I 2 5 4A H281EE 51 Overload B18K K 4 6 3A Overload B18K L 5 5 8 5A 226EE OL12M Overload B18K M 8 12A 226EE OL180 Overload B18K O 14 5 18A 226EE OL26ON Overload B18K ON 21 26A 226EE AO Contactor LS05 10 AO 120V 226EE CO Contactor LS05 10 CO 208 230V 226EE OL08 5L 226EE DO Contactor LS05 10 DO 380 415V Description 226EE EO Contactor LS05 10 EO 440 480V Contactor LS05 10 FO 550V 226EE...

Page 38: ...35 2HP BALDOR MOTOR M65 L3605 B ...

Page 39: ...36 2HP BALDOR MOTOR M66 35M388X966 B 2HP BALDOR MOTOR M65 L3605 B 3HP BALDOR MOTOR M72 36L153Y129 B ...

Page 40: ...37 2HP BALDOR MOTOR M65 L3605T 50 B 2HP BALDOR MOTOR M66 35M388X966 B ...

Page 41: ...38 2HP WEG MOTOR M68 218T3E145TW ...

Page 42: ...39 2HP WEG MOTOR M68 M3558T 50 B 3HP US ELECTRIC EMERSON MOTOR M701 G57011 U ...

Page 43: ...40 2HP WEG MOTOR M68 218ET3E145TW 2HP BALDOR MOTOR M68 M3558T 50 B ...

Page 44: ...41 2HP BALDOR MOTOR M68 M3558T 50 B ...

Page 45: ...e plate lock washer 16015 12 16112 Head door latch S16132 Saw cleaner bracket holder rear 16133 Fastener knob 4 point 16154 CE Table extension 16155 Meat carriage top angle Item No MODEL 3334 PART NUMBERS AND DESCRIPTIONS Upper wheel aligning screw SS Meat gauge release pin w hole SS Platter locator weld pin SS Waved washer 21 64 I D O D Upper V belt pulley 9 x 1 aluminum Upper pulley double V 9 x...

Page 46: ...re 4 45AL Motor pulley single V 6 x bore 4 49AL Motor pulley single V 6 x bore 375 415D Stationary bar use S415DK 513 Upper wheel hub cap gasket Retaining ring 601 Upper guide bracket 602B 602BFSC Upper blade back up guide narrow 605 Lower blade back up guide 530 653PC E Warning label English 653PC F Warning label French 653PC SP Warning label Spanish 708 Danger Exposed Blade decal 264 1S Hand whe...

Page 47: ...wheel assembly double flange with hinge plate Upper wheel assembly double flange w o Meat gauge plate assembly less release Meat carriage assembly 3334 4003 EZ flow Finger lift assembly removable special COMPLETE ASSEMBLIES FOR MODEL 3334 Description Item No Description Item No 44 Saw guide bar assembly 22 SS head AS116 22SS AS16006 Head door assembly SS A16005 Head door assembly Aluminum A16006 H...

Page 48: ...08 LOWER BLADE BACKUP W CARBIDE 22 after S N 35301 1433 55 E Item No 177 NYLON FILLER ALL SAWS Item No 604 LOWER BLADE BACKUP W CARBIDE 11 22 before S N 35300 Item No 605 LOWER BLADE BACKUP W CARBIDE 34 3334 44 4436 ARM UD Item No 179 WHEEL CLEANER ALL SAWS Item No S244 WHEEL CLEANER ARM STUD ALL SAWS Item No S229 WHEEL CLEANER ARM SPRING ALL SAWS Item No 415D STATIONARY BAR ALL SAWS Item No S415D...

Page 49: ...46 WARNING LABEL LOCATIONS ON MACHINE ATTACH TO CHANNEL BRACKET NEXT TO SWITCH BUTTONS ATTACH ON HEAD STRUCTURE BELOW MODEL SERIAL NUMBER TAG Item No 653PC E Item No 653PC SP ...

Page 50: ...EM NO 16716 CAUTION LABEL USE ON MACHINES WITH REMOVABLE LOWER WHEEL ITEM NO 708 DANGER EXPOSED BLADE DECAL ATTACHED TO SAW GUARD ON SAW GUIDE BAR ATTACH TO HINGED RIGHT BASE DOOR ITEM NO 710 BLADE TENSION DECAL ATTACHED TO HEAD DOOR AS SHOWN ...

Page 51: ... COMPLETELY READ AND UNDERSTAND THIS MANUAL I REALIZE THAT THIS MACHINE IF OPERATED CARELESSLY CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS NAME PRINT SIGNATURE SUPERVISOR S INITIALS DATE WARNING READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE SIGNING BELOW 48 ...

Page 52: ...ents to switch controls or any other electrical requirements which must be performed only by a certified electrician BIRO is not responsible for service charges or labor required to replace any part cov ered by this limited warranty or for any damages resulting from misuse abuse lack of proper or recommended service EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES BIRO gives no warranties other ...