BIRO 44SSFH, Operating And Service Manual

Page 1: ... IMPORTANT NOTICE This Manual contains important safety instructions which must be strictly followed when using this equipment MODEL 44SSFH FIXED HEAD POWER MEAT SAW OPERATING AND SERVICE MANUAL STARTING WITH SERIAL NO 9105 ...

Page 2: ... TO PROCESS PRODUCT MAINTENANCE GENERAL LUBRICATION PARTS DIAGRAMS OPERATOR S NOTES LIMITED WARRANTY SWITCH ASSEMBLIES AND SERVICE PARTS WIRING DIAGRAMS PARTS LIST ORDERING PARTS ASSEMBLIES LIST ORDERING WEARABLE SAW PARTS LIST OPERATOR S SIGNATURE 1 2 3 5 6 7 8 9 9 10 10 11 12 19 19 20 22 21 23 27 25 29 30 10 26 27 OPERATOR S NOTES 24 OPERATOR S NOTES 28 ...

Page 3: ...circumstance or environment in which its products will be used You the owner and operator must remain alert to the hazards posed by the function of this equipment particularly the SHARP MOVING BAND TYPE SAW BLADE No on under eighteen 18 years of age should operate this equipment If you are uncertain about a particular task ask your supervisor BIRO also has provided a wall chart to be posted near t...

Page 4: ...ny Way From its Original Form This Machine in its Original Form Meets the Intent of O S H A Applicable Standards NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard Removed from the Saw Guide Bar ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within of Product to be Cut ALWAYS Use Supplied Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of Pro...

Page 5: ...Install Equipment in Work area with Adequate Light and Space ONLY Operate on a Solid Level Non Skid Surface NEVER Operate Without all Warning Labels Attached and Wall Chart Posted NEVER Operate with Saw Guard on Saw Guide Bar in the Raised Position or the Saw Guard Removed from the Saw Guide Bar ALWAYS Adjust Saw Guide Bar with Saw Guard to Within of Product to be Cut TO AVOID SERIOUS PERSONAL INJ...

Page 6: ...utter Unpack upper wheel assembly and hang on the hinged bracket in the head structure Lift the nylon filler in the stationary bar Hang the blade on the upper wheel and hold with right hand With the left hand force the back of the blade between the front blade scrapers located below the stationary bar Lower the nylon filler Be sure the blade is in the upper saw guide The blade has dropped over the...

Page 7: ...ion mark is even with the bottom of the upper wheel hinge plate as shown Carefully turn saw wheels by hand and watch for proper tracking of blade on the wheels KEEP HAND CLEAR OF SHARP MOVING BAND TYPE SAW BLADE 14 Push the start button Check for proper phasing of the motor and proper tracking of the saw blade in the saw guides Back of the blade should be centered in the lower saw guide in the sta...

Page 8: ...CH TO CHANNEL BRACKET NEXT TO SWITCH BUTTONS ATTACH ON HEAD STRUCTURE MODEL SERIAL NUMBER TAG P N 720 BLADE TENSION ADJUSTMENT DECAL LOCATED INSIDE HEADDOOR P N 708 DANGER EXPOSED BLADE DECAL ATTACHED TO SAW GUARD ON SAW GUIDE BAR NOT TO SCALE ...

Page 9: ...7 ITEM NUMBER 671 WALL CHART BAND SAW SAFETY GUIDELINES ATTACH TO WALL IN VICINITY OF MACHINE IN EASY VIEW OF OPERATOR ...

Page 10: ...d from the Saw Guide Bar ALWAYS Adjust the Saw Guide Bar with Saw Guard to Within of Product to be Cut ALWAYS Use Safety End Cut Pusher Plate for Smaller Products or The Last Cuts of Product DO NOT Use This Machine for Non Food Products DO NOT Use This Machine to Cut Pigs Feet DO NOT Wear Gloves While Operating ALWAYS Turn Off Unplug from Power Source and Perform Lockout Tag Out Procedures Before ...

Page 11: ...p button Perform lockout tag out procedure 2 Make sure all doors are closed and locked 3 Adjust meat gauge plate forward to desired thickness of cut A 4 Push start button and watch blade for proper tracking 5 Standing in front of the power saw place product on the meat carriage Pay attention to position of your hands Keep hands clear of moving band type saw blade Leaning lightly against the scallo...

Page 12: ...iber cleaner change every four 4 weeks c REMOVABLE FINGER LIFT ASSEMBLY Check condition of saw guard make sure mounting bolts are tight and the DANGER EXPOSED BLADE decal is affixed and legible Check condition of upper saw guide replace every 6 months Check adjustment of upper saw guide Should be 1 32 between back of blade and saw guide carbide d SAW GUIDE BAR Check condition of bar for wear repla...

Page 13: ...ithout tools Notice in the drawing below that all parts are numbered Each part should be removed for cleaning in the numbered sequence shown To ensure cleaner cuts keep the parts on the cleaning system in good condition Parts on the cleaning system which should be checked weekly and changed as required are as follows Wheel Cleaners Part No 179 Saw Cleaners Part No 131 Saw Guide in Stationary Bar P...

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Page 16: ...12 212 Compression washer 21 64 ID x OD SS HHS060S Hex head screw 5 16 18 x 1 SS 55138 S18005E 360A1 HHS048S 196 55170 55312 55314 55313 55184 55172 55171 55178 14554 AN15S 55173 HHS0481S S18253 HN40S HHS058S LW15S HHS124S LW30S Item Number Description AN15S Acorn nut 1 4 20 SS HHS0481S Hex head screw 1 4 20 x 1 1 2 SS HHS048S Hex head screw 1 4 20 x 1 1 4 SS HHS058S Hex head screw 5 16 18 x 7 8 S...

Page 17: ...N05S Hex nut 8 32 SS HN40S Hex nut 13 SS S18252 Upper shaft lock nut S18253 Upper wheel aligning screw SS S18335XE Upper wheel hinge plate S229 Wheel cleaner arm spring SS S244 Wheel cleaner arm stud SS S295 Wheel cleaner arm SS S325 Wheel cleaner arm stud washer SS 179 Wheel cleaner 18003U Upper wheel 18 18230DL Upper shaft seal double lip 18247 Upper shaft 18248 Upper wheel hub cap 234 Grease fi...

Page 18: ...ndle SS Meat gauge release spring SS Meat gauge gear rack SS Meat gauge hand wheel SS S270 Meat gauge release pin SS HN20S 18273 18275 267 18275 2 264G 264 1S Description Meat gauge bracket Order A18273 Meat gauge arm Meat gauge plate SS Meat gauge hand wheel groove pin Hand wheel shim Meat gauge release cotter pin 271AL Meat gauge worm gear Item No 272 8 272 12 272 13 S275THS S275THS 1 Lock knob ...

Page 19: ...Saw guard for stainless head SS Decal DANGER EXPOSED BLADE S602B 194KS 1 Saw guide bar lock knob assembly Fixed Head AS290 CLEANING UNIT ASSEMBLY SS A295 AS16Z HHS009S AS290 FW06S HHS003S HHS004S Description Wheel cleaner assembly Guide bracket saw cleaner assembly SS Cleaning unit assembly SS Flat washer SS Hex head screw 8 32 x SS Hex head screw 8 32 x SS Hex head screw 10 24 x SS HHS070S Hex he...

Page 20: ...iage stop angle SS Carriage bearing SS Thumb guard Nylon Thumb guard nut SS Thumb screw 20 x 1 2 SS Item No A18155EZCE S155 11 AN15S FW06S HN30S LW20S Description Meat carriage assembly EZ Flow Acorn nut 20 SS Flat washer SS Hex nut 16 SS Lock washer SS Carriage stop thumb stud SS S155EZ 3 Hex stand off Item No S181155AEZ S18155EZCE 1 16155 13 16159 Description Carriage bearing angle plate NSS Car...

Page 21: ... 16 x 1 SS HN25S Hex nut 16 SS Item No LW20S S1120EZ 16220 1 S360CB 1 16200 S200B1 Lock washer 5 16 SS Lock washer SS Channel 38 SS Carriage bolt 16 x 1 SS Carriage stop movable Carriage stop stud SS Carriage stop fixed LW15S 311 18120EZ B3 310 Guide bar EZ Flow T shaped Waved washer Rubber bumper for fixed stop 311 1 Rubber bumper for movable stop 376 Drive screw 10 x SS OPERATOR S NOTES AS1120EZ...

Page 22: ...ex nut 10 32 SS HN20S Hex nut 5 16 18 SS LW20S Lock washer SS Item No 16296 2 224 340 241BL 241WH 226 28 Conduit Switch bracket SS Conduit connector 180 Wire black 12GA CSA UL Wire white 12GA CSA UL Washer SS 1 x 27 32 Star lock washer 150 609AAW Manual switch size 0 1 3ph 259 Anti Short Bushing LW15S Lock washer 5 16 SS PUSH TO STOP PU T STA LW15S 2 HN20S 2 H462A or H462 2 226 28 224 259 150 224 ...

Page 23: ...21 609AAW WIRING SCHEMATIC ...

Page 24: ...ontactor Overload subplate replcment 220V 3PH 5HP BAEG MS PB C18 5HP 440 60 3 BAEG MS PB C18 5HP 220 60 3 Contactor Overload subplate replcment 440V 3PH 5HP 226EE 538 226EE 546 226EE 546K 226EE DO 226EE 548 226EE 548K 226EE CO 226EE CO11K Description BAEG MS PB D14 5HP 380 415 50 3 Contactor Overload subplate replcment 380V 3PH 5HP BAEG MS PB 05 F8 5HP 550 60 3 Contactor Overload subplate replcmen...

Page 25: ...380 440 VOLTS THREE PHASE 60 CYCLE BALDOR MOTOR L1 L2 L3 STOP START JUMPER 13 14 A1 1 3 5 5 COIL A2 95 4 96 O L O L O L T1 T2 T3 TO MOTOR TO MOTOR TO MOTOR 2 MODEL 44SSFH SCHEMATIC USING 3PH AEG W T SWITCH FOR 220 380 440 VOLTS THREE PHASE 60 CYCLE BALDOR MOTOR ...

Page 26: ...24 OPERATOR S NOTES ...

Page 27: ...ER BLADE BACKUP W CARBIDE 11 22 before S N 35300 Item No 605 LOWER BLADE BACKUP W CARBIDE 34 3334 44 4436 Item No S295 WHEEL CLEANER ARM ALL SAWS Item No S268 FILLER GUIDE STUD ALL SAWS Item No 179 WHEEL CLEANER ALL SAWS Item No S244 WHEEL CLEANER ARM STUD ALL SAWS Item No S229 WHEEL CLEANER ARM SPRING ALL SAWS Item No 415D STATIONARY BAR ALL SAWS Item No S415D STAINLESS STATIONARY BAR STD 22 afte...

Page 28: ...oor handle SS S252X Shaft lock nut SS Meat gauge release handle SS S264 1 Meat gauge hand wheel SS S262 S265 Meat gauge release spring SS Meat gauge release pin w holes SS S275THS 1 Truss head screw 20 x 1 SS S270 S290 Cleaning unit stamping SS S360CB 1 Carriage bolt 16 x 1 SS SSS15S Set screw 5 16 18 x 5 16 SS cup point Truss head screw 20 x SS 0909 Acorn nut 13 SS S275THS 112 212 Compression was...

Page 29: ...inge bracket Upper Wheel 55170 Blade tension cap gauge 55171 Blade tension adjustment housing Description 55172 Blade tension screw 55178 Plunger pin Blade tension handle 55184 O Ring Blade tension screw 653PC E Warning label English 55312 O Ring for tension cap gauge 55313 Plastic washer Tension screw O Ring washer retention x x 1 16 653PC SP Warning label Spanish 662 4 Saw guard Fixed Head 55314...

Page 30: ...28 OPERATOR S NOTES ...

Page 31: ...AVE COMPLETELY READ AND UNDERSTAND THIS MANUAL I REALIZE THAT THIS MACHINE IF OPERATED CARELESSLY CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS NAME PRINT SIGNATURE SUPERVISOR S INITIALS DATE WARNING READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE SIGNING BELOW ...

Page 32: ...l requirements which must be performed only by a certified electrician BIRO is not responsible for service charges or labor required to replace any part cov ered by this limited warranty or for any damages resulting from misuse abuse lack of proper or recommended service EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES BIRO gives no warranties other than those expressly stated in this limited wa...