BIRO FBC-4800SS, Operating Manual And Parts List

Page 1: ...Manual and Parts List Applicable on Machines Starting with Serial No 10200 Biro Designed Biro Built IMPORTANT NOTICE This Manual contains important safety instructions which must be strictly followed when using this equipment PTCT FBC 4800 029 10 05 16 029 5 07 17 ...

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Page 3: ...CT 6 TROUBLE SHOOTING MACHINE OPERATION 7 MAINTENANCE 8 CLEANING 9 PARTS DIAGRAMS 10 RUNNER AND GUILLOTINE BLADE REPLACEMENT 14 15 LUBRICATION 14 GROVE GEAR REDUCER DIAGRAM LUBRICATION 16 17 18 19 20 MORSE GEAR REDUCER DIAGRAM LUBRICATION 21 OPERATOR S NOTES 22 OPERATOR S SIGNATURE PAGE 23 LIMITED WARRANTY 24 OLD AND NEW STYLE BLADES AND OPERATOR S NOTES ...

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Page 5: ... supervisor This Manual contains a number of safe practices in the SAFETY TIPS section Additional warn ings are placed throughout the Manual Warnings related to your personal safety are indicated by Warnings related to possible damage are indicated by BIRO also has provided warning labels on the equipment If any warning label or Manual be comes misplaced damaged or illegible please contact your ne...

Page 6: ...n Well Lighted Work Area Away from Children and Visitors DO NOT Tamper With or Remove Product Chute Cover NEVER Operate With the Product Chute Cover in the Open Position ALWAYS Close Product Chute Cover Completely Before Operating Machine ALWAYS Turn Off Unplug From Power Source and Perform Lockout Tagout Procedure to This Machine BEFORE Cleaning or Servicing NEVER Leave Machine Unattended While O...

Page 7: ... machine 5 Install casters 3 ea Item No 51165 less brake and 1 ea Item No 51164 with brake on the stainless steel Meat Lug Dolly Item No 51582 with supplied fasteners Set Meat Lug and Dolly aside 6 With assistance of mechanical devices lift machine and block up Remove machine legs from side of machine Replace legs to same mounting holes in vertical position tightening the acorn nuts on the carriag...

Page 8: ...safety codes and National Electrical Code 4 Rated voltage of the unit shall be identical with full supply voltage 5 Voltage drop on the supply line shall not exceed 10 of full supply voltage 6 The feederline conductor size in the raceway from the branch circuit to the unit must be correct to assure adequate voltage under heavy starting and short overload conditions 7 The feederline conductor shall...

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Page 10: ...TO PROCESS PRODUCT 1 Place Meat Lug under machine to catch chipped product 2 Prepare for processing a 60 pound tempered meat block For optimum chipping the recommended block temperature is 15 to 25 degrees F With a maximum block size of 8 161 2 191 2 This will yield finished product chips approx 31 2 31 2 1 4 For narrower meat blocks there is available an optional Chute Filler Plate Item No 51526 ...

Page 11: ...ion arrow on the Crank Arm Item No 51387 for proper direction COUNTERCLOCKWISE looking at transmission output shaft G Slide bearings in shuttle may be worn Item No s 51502 51503 two each H Guillotine Knife Item No 51380 may have been installed backwards I Guillotine Knife and Runner Blades may have been resharpened beyond their life span J Slide Rods Item No 51382 may be dry Lubricate with good gr...

Page 12: ...ubricate daily or after each cleaning with a good grade food oil 2 CRANK PIN Soak Felt Wick Item No 51285 once a year with 90 weight oil 3 TRANSMISSION Change after first month of operation then every one year after For room temperatures above 20 deg F use SAE90 multi purpose gear oil For room temperatures below 20 deg F use SAE80 multi purpose gear oil 4 MOTOR Grease Zerk fitting on top and botto...

Page 13: ... Lift Chute Cover to fully open position and allow to rest on top of the Drive Cover 3 Loosen Hand Wheel Item No 51048 securing the Upper Frame Assembly Item No 51558 Move the Hand Wheel and Catch Rod down to the unlock position The Upper Frame Assembly is hinged to facilitate cleaning Lift to open Upper Frame Assembly Assembly must be opened fully and resting against welded Chute Cover hinge DO N...

Page 14: ...10 RECOMMENDED FLOOR ANCHOR SUPPLIED 3 8 16 1 EXPANSION ANCHORS FOR EACH 2 FLOOR CHOCK FIGURE No 17 ...

Page 15: ...ad Screw 1 2 13 13 4 SS 23C LW30S Lock Washer 1 2 SS 24 51054 Crank Pin 24A 16501WB Thrust Washer Brass 25 51384 Pitman Arm Assembly with Bushings Wick Pipe Plug SS 25A 51051 Pitman Arm Bushings Bronze 25B 0143 Pipe Plug 1 2 25C 51285 Felt Wick 26 50688 Magnetic Starter 208 230 380 415 460 50 60 3 26 50735 Magnetic Starter 575 60 3 26A See Page 4 for Item No Overload Heater Coils 27 51075 Motor 5H...

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Page 17: ...S125S Hex Head Screw 1 2 13 1 SS 13B LW30S Lock Washer 1 2 SS 21 54284 Left Rear Leg Stainless Steel 34 51165 Caster Less Brake 35 51164 Caster With Brake 35A 51269 Caster Assembly 4 caster w fasteners 36 51582 Lug Dolly Assembly w Casters Stainless Steel 36A 51335 Lug Dolly Less Casters Stainless Steel 37 51199 MHD Meat Lug 38 72334 Groove Pin for Catch Rod 38A 51348 Catch Rod Stainless Steel 39 ...

Page 18: ...lt to the slide frame using the 4 ea 3 8 16 1 hex bolts and lock washers 15 Be sure Item No 51379 runner blades are sitting square and flush against Item No 51380 guillotine knife and Item No 51377 knife clamp 16 Tighten the mounting bolts 17 Re tighten the 5 ea Item No 51454 and No SSS13S runner blade adjusting set screws until they are snug Do not over tighten Insert and tighten the 4 ea 20 lock...

Page 19: ...No 51549 Slide Assembly Complete With Blades and Without Bearing Bars 15 ...

Page 20: ... the motor junction box and disconnect the electrical leads Remove the switch wires and conduit from the motor E Remove the motor from the OEM gear reducer Morse taking care to locate the motor key F Remove the Item No 51054 Crank Pin and Item No 16501WB Thrust Washer from the Item No 51384 Pitman Arm and rest at the bottom of the base access slot G Loosen the Item No 1161 Allen Screw in the Item ...

Page 21: ...of all other personnel while the Motor is being tested for proper rotation plug the machine into power source Push the start button and note rotation of Gear Reducer output shaft It should rotate counterclockwise when viewing from shaft side If not interchange two lead wires Unplug the machine from power source for final installations F Reinstall the Item No 51387 Crank and Crank Key Tighten the I...

Page 22: ...te over a wider temperature range These oils are appropriate for any application but are especially useful when units are subjected to low start up temperatures or high operating temperatures Use of synthetics can cause problems if they are not compatible with the seals or the conventional lubricants they replace For continuous duty at normal ambient temperatures 10 F to 105 F we recommend the use...

Page 23: ...ed No 8 Amoco Oil Co Worm Gear Oil Cylinder Oil 680 Chevron USA Inc Cylinder Oil 460X Cylinder Oil 680X Exxon Co USA Cylesstic TK 460 Cylesstic TK 680 Gulf Oil Co Senate 460 Senate 680D Mobile Oil Corp 600 W Super Cylinder Extra Hecla Super Shell Oil Co Valvata Oil J460 Valvata Oil J680 Sun Oil Co Gear Oil 7C Gear Oil 8C Texaco Honor Cylinder Oil 650T Cylinder Oil Union Oil Co of CA Steaval A Worm...

Page 24: ... Output cover 51074G 15 O ring 51074G 16 Output cover gasket as required 51074G 17 Output oil seal Item No Description 51074G 18 Output bearing cup cone 51074G 19 Hex head cap screw 51074G 20 Single output shaft 13 8 dia 51074G 22 Gear spacer 51074G 23 Gear key 50174G 24 Output gear 51074G 40 Quill motor flange 51074G 41 Input oil seal 51074G 42 Hex head cap screw 51074G 43 Retaining ring shaft 51...

Page 25: ... Gear 51074 16 Key Output 51074 17 Oil Fill Plug 51074 18 Oil Plug 51074 19 Oil Plug 51074 20 Grease Fitting 51074 21 Grease Fitting 51074 22 Cap Screw 51074 23 Lock Washer 51074 24 Cap Screw 51074 25 Cap Screw 51074 26 Cap Screw 51074 27 Lock Washer 51074 28 Motor Shaft Key 3 16 13 8 TRANSMISSION Change after first month of operation then every one year after TRANSMISSION For room temperatures ab...

Page 26: ...h the new style slide assemblies on the early Model FBC 4800SS BIRO Frozen Block Chippers it has become necessary that we ask you to order your runner blades and guillotine knives by Style Item Number Please see sketches below and order accordingly on all future orders 51057 INSERT NOTES 22 ...

Page 27: ... COMPLETELY READ AND UNDERSTAND THIS MANUAL I REALIZE THAT THIS MACHINE IF OPERATED CARELESSLY CAN CAUSE SERIOUS INJURY TO MYSELF AND OTHERS NAME PRINT SIGNATURE SUPERVISOR S INITIALS DATE 23 WARNING READ AND UNDERSTAND THIS ENTIRE MANUAL BEFORE SIGNING BELOW ...

Page 28: ...m misuse abuse lack of proper or recommended service EXCLUSION OF WARRANTIES AND LIMITATION OF REMEDIES BIRO gives no warranties other than those expressly stated in this limited warranty THE IMPLIED WARRANTY OF MER CHANTABILITY THE IMPLIED WARRANTY OF FITNESS FOR PROCESSING OF FOOD PROD UCTS AND ALL OTHER IMPLIED WARRANTIES ARE SPECIFICALLY EXCLUDED BIRO IS NOT LIABLE FOR CONSEQUENTIAL OR INCIDEN...