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6.  Pre-Operation Checks 

6-1.  Items for Pre-Operation Checks 

This is a very important for preventing fall accident involving a vehicle and personal injury, by making 
routine work that involve the use of the lift safe. Perform the pre-operation checks before operation 
every day. Immediately stop use of the lift and make sure it is repaired and safety is verified before 
using when any abnormality is discovered. 
Contact the lift supplier from whom the lift was purchased if any parts required for repairs and 
replacements. 

 
 

Inspection item

 

Inspection method

 

Processing / reference page

 

Make sure that the air is supplied 
at appropriate pressure (the set 
pressure is 0.7 MPa).

 

Verify the pressure on the filter regulator.

 

Adjust the pressure to the 
appropriate value. 
Refer to Section 6-2, 
“Inspecting Filter Regulator”.

 

Verify drain of filter regulator.

 

Verify that no water is found inside.

 

Drain water. 
Refer to Section 6-2, 
“Inspecting Filter Regulator”.

 

Verify smooth raising and lowering.

 

Perform visual and auditory checks while 
performing the full stroke operation of the lift 
and arms, with no vehicle loaded.

 

Contact the lift supplier from 
whom the product was 
purchased if any abnormality is 
discovered.

 

Verify to ensure there are no oil 
leaks.

 

Perform visual check.

 

Verify to ensure there is no 
abnormality (damage, deformation, 
scratch, etc.) with external 
appearance of the lift unit.

 

Perform visual check.

 

Verify to ensure there are no air 
leaks.

 

Perform visual and auditory checks.

 

Verify to ensure there is no 
abnormality with electrical system 
and that the unit operates well.

 

Perform visual and auditory checks.

 

Verify to ensure there is no 
abnormal noise with the lift unit, 
motor or pump.

 

Perform visual and auditory checks.

 

Verify to ensure that the lowering 
stop hooks are functioning 
properly.

 

Verify to ensure that the lowering stop hooks 
are engaged when the lift is not descending 
and that they are disengaged when the lift is 
being lowered.

 

Verify to ensure there are no 
damages with the remote control 
switch and cabtire cable.

 

Verify to ensure that the unit operates as 
displayed on the remote control and also 
visually verify conditions for damages.

 

 

 

Summary of Contents for BSC3200 Series

Page 1: ...n manual with care and promptly request for a copy if it becomes lost If the operation manual is not for the actual lift request for a correct copy with the retailer from whom the product was purchase...

Page 2: ...ion and incorrect collating In this manual Danger Warning Caution are defined and specified as below Notice of Warnings are very important for safe operations As these are very important to protect op...

Page 3: ...5 7 1 Preparation for Vehicle Entry 15 7 2 Vehicle Entry 15 7 3 Set Up Lifting Point 15 7 4 Lifting Operation 17 7 5 During Work 17 7 6 Lowering Operation 18 7 7 Vehicle Exit 18 7 8 Clean Up after Ser...

Page 4: ...f Warnings are very important for safe operations As these are very important to protect operators from accident resulting in injury or death or damage to properties make certain to understand them fu...

Page 5: ...and attaching parts The partial lifting only on front or back as well as on left or right is strictly prohibited The vehicle may potentially fall or become deformed There is also a risk of lift becom...

Page 6: ...parts or with vibration it may result is falling of the vehicle and damage to the vehicle KEEP FEET FREE from lift and vehicle when operating lift It may result in pinching feet or serious injury DO N...

Page 7: ...any vehicle that exceeds the maximum capacity of the lift 4 Do not lift a vehicle with people or cargo still on board 5 Make sure there is no oil or soil on supporter when raising a vehicle 6 Stop lif...

Page 8: ...Others 1 Do not modify the lift in any way Doing so can prevent the lift from performing sufficient functions which may potentially lead to a serious accident 2 Do not use any supports other than genu...

Page 9: ...personal accidents and property damages as well as capacity of the lift Purchase and apply these labels promptly when they become worn damaged or peeled off while the lift is used Center of Gravity Po...

Page 10: ...Control box Filter regulator Arm pit cover Built in hydraulic unit Cylinder Sliding supporter Arm pit cover Separately installed hydraulic unit Push button control switch Filter regulator Cylinder Sli...

Page 11: ...ms to be stored Down button can only be used when the lift at the lowest lowered position The Up and Down buttons cannot be operated at the same time The lengths of sliding supporters can be adjusted...

Page 12: ...ire arms can be stored inside the pit by retracting the swing arms to the MIN position Can be used for ordinary passenger vehicles that are lifted with side sills Features the function to reduce press...

Page 13: ...l flow in case sudden flow of oil from cylinder due to the breakage of hydraulic circuit etc Relief valve In case of below it would work to prevent lift from break a lifting heavier load than lift s c...

Page 14: ...ing Perform visual and auditory checks while performing the full stroke operation of the lift and arms with no vehicle loaded Contact the lift supplier from whom the product was purchased if any abnor...

Page 15: ...of the filter regulator Drain method Push up the draining valve Water sprays out with air The appropriate value of the pressure of air primary side pressure supplied to the filter regulator is betwee...

Page 16: ...icle and may potentially damage the vehicle or the lift if the lift is not lowered to the lowest position with swing arms stored Set the center of gravity of the vehicle to within the range specified...

Page 17: ...of each supporter so that the load is distributed evenly on each supporter Raise swing arms only when the lift unit is at the lowest lowered position Always make sure that the rubber pads contact fla...

Page 18: ...he verification again Do not lift the vehicle if the balance cannot be improved Raise the vehicle to the vehicle servicing height if the vehicle is balanced well Once the vehicle is raised to the top...

Page 19: ...lift to the lowest position Never stand under the vehicle while operating the lift Lowering the lift with transmission jack rod or the like for removing or installing parts still attached to the vehi...

Page 20: ...de the lift area to clean In the event any abnormality is discovered on such occasion consult the lift supplier immediately Lower the lift to the lowest position and shut off the power supply circuit...

Page 21: ...ng sounds when raised 8 3 Air circuit Couplings and air tubes Verify to ensure there are no cracks or air leaks Control panel Electrical components magnet switch relay etc Verify to ensure they are op...

Page 22: ...points described below Cylinder upper edge 2 locations grease Tab shaft part 2 locations grease Slide Plate Sliding roller shaft and roller parts specified grease Cylinder support pivot point 2 locati...

Page 23: ...upper pit cover removed Removing pit cover Raise the lift by 1 000 mm Lift the handle on the upper pit cover on one side Grab on the other handle and pull it out Link shaft part Link pin sliding part...

Page 24: ...ic oil Replenish hydraulic oil Foreign matter is contacting the shoe under the lower part of the link Remove the foreign matter The lift cannot be lowered A lowering stop hook is caught on the rack Ra...

Page 25: ...ectro hydraulic type Operation method Push button switch Operation switch voltage DC24V Oil ISO Standard VG32 Total amount of oil 13L Air pressure 0 7Mpa Hydraulic unit built in Lift right side Slide...

Page 26: ...tion method Push button switch Operation switch voltage DC24V Oil ISO Standard VG32 Total hydraulic pressure 13L Air pressure 0 7Mpa Drive in direction Note 1 The measurements shown inside the box are...

Page 27: ...thod Push button switch Operating voltage DC24V Oil ISO Standard VG32 Total hydraulic pressure 13L Air pressure 0 7Mpa Lift right side Drive in direction Slide Slide Note 1 The measurements shown insi...

Page 28: ...lic type Operation method Push button switch Operating voltage DC24V Oil ISO Standard VG32 Total hydraulic pressure 13L Air pressure 0 7Mpa Lift right side Drive in direction Slide Slide Note 1 The me...

Page 29: ...lowering button Ry Latching relay S0L1 Selex pneumatic valve hook release SOLA Selex pneumatic valve arm raising SOL2 Lowering valve LS1 Hook release detection LS LS Lift lower limit detection LS Hyd...

Page 30: ...ydraulic oils to dispose of the lift Scrap method especially disposal of operation oil is obliged to be in conformity to the local law Please scrap properly according to the law If any question contac...

Page 31: ...e damage or trouble caused by the modification that affects the originally designed functions 3 Any consumable parts that need to be replaced 4 The damage or trouble caused by natural disaster such as...

Page 32: ...vailability of spare parts The spare parts is available for 8 years after discontinuing manufacturing Contact your supplier for any information regarding to the after service When contacting your supp...

Page 33: ...32 Memo...

Page 34: ...33 Memo...

Page 35: ...34 Memo...

Page 36: ...SUGIYASU CORPORATION 3 21 4 CHOME HONGO CHO TAKAHAMA CITY AICHI JAPAN 444 1394 TEL 81 0 566 53 1126 FAX 81 0 566 53 1844 http www bishamon co jp en...

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