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※Always maintain lift in accordance with operation manual.

DO NOT USE THIS LIFT AT ALL  IF REPAIRS ARE
REQUIRED OR IF YOU SUSPECT ANY MALFUNCTION.

Caution

Regular inspections and routine maintenance are essential for the safe operation of 
this lift.
The procedures are detailed in the operation manual and they must be adhered to.
You must keep a written record of inspections and repairs that includes the date of 
inspection/repair and the name of the inspector /repairer and details of work done.

Daily Inspections to be performed each day before first operation.

※Raise and lower lift without a load and check for any abnormality.
※Check for oil or air leakage.
※Check air pressure regulator for correct pressure 0.7MPa. 

DO NOT USE with higher air pressure, or it may break Air Switching Valve.

※Air supply to filter/regulator must not exceed 1.0MPa.
※Check for correct operation of electrical controls.
※Check that safety devices are well functioning.

Pre-Operation Checks

※Only trained operators are allowed to use this lift. Keep others away from lift and 

controls.

※This lift is designed for motor vehicle servicing. DO NOT use for other purposes.
※Lift capacity is 3,200 kg. DO NOT attempt to lift heavier loads.
※Total load for both left and right sides must be within 3,200 Kgs.
※Position Drive-on Plates under correct vehicle lifting points. If vehicle lifting points 

can not be positively identified then consult vehicle manufacturer's manual. DO 
NOT lift vehicle if you are in doubt on them.

※DO NOT operate lift if safety devices are not functioning.
※Check condition of rubber supporters. Keep them clean and free of oil and grease.

When Lifting and Lowering

※PAY ATTENTION.  Observe the lift operation at all times.
※Stop lifting after Drive-on Plates have made firm contact with vehicle and check 

Drive-on Plates locations and security.

※DO NOT use any other supportings but standard Side Sill Block between 

Drive-on Plates and lifting points.

※DO NOT lift loaded vehicles. They may be unbalanced.
※DO NOT lift vehicles with passengers inside.
※Make sure that safety hooks are engaged before getting under vehicle.
※DO NOT lower lift before clearing area of persons and objects.
※If vehicle should tilt during lifting or lowering operations;

Lower lift and hold 'Down' button for 5〜10 seconds.
If tilt increases when lowering then contact supplier and do not use lift.

※Make sure lift is fully lowered before entering or leaving vehicle.
※If lift will not lower, Raise lift and then lower.
※When lowering lift with adjustable plate,

(a) Stop lowering when lift is free of vehicle
(b) Remove Side Sill Block and return Drive-on Plates  to closed position
(c) Lower lift to floor

Generally

※DO NOT modify this lift in any way.
※This lift is not weatherproof and is not to be used outdoors or for vehicle washing.
※Be cautious at all times. Do not operate lift if you suspect that there is any 

malfunction.

Maintenance

Summary of Contents for BSC3200KU

Page 1: ...Operation and Service Manual for Model BSC3200KU Sugiyasu Corporation Feb 2011...

Page 2: ...of the operator Incorrect operation may result in injury and damage to property The possibility of occurance of danger is lower than Warning articles Preface Before operating the lift READ and be fami...

Page 3: ...ts of the Lift 5 7 5 Circuit 8 6 Systems 9 7 Safety Device 10 8 Pre Operation Checks 11 9 Operation Instruction 12 13 10 Clean Up after Service Work 14 11 Regular Inspection 14 12 Trouble Shooting 15...

Page 4: ...not remove any labels and do not modify As these are very important to protect operators from accident resulting in injury and death and damage to properties make certain to understand fully before o...

Page 5: ...vehicle to fall DO NOT use lift unless you have been trained in its operation Incorrect operation may result in accident KEEP HANDS FREE from lift and vehicle when operating lift Warning When removing...

Page 6: ...n DO NOT modify this lift under any circumstances Warning It may result in serious accident It may result in electric shock If water drop goes inside of air circuit lift may not work properly It may r...

Page 7: ...ehicle lifting points can not be positively identified then consult vehicle manufacturer s manual DO NOT lift vehicle if you are in doubt on them DO NOT operate lift if safety devices are not function...

Page 8: ...Label BSC3200KU Sliding Supporter Sliding Supporter Control Box Air Filter Regulator Push Button switch Built In Hyd Unit Cylinder Slide Cover Lowering Stop Device The length of Sliding Supporter can...

Page 9: ...5MPa it may damage Air Switching Valve Caution Air Filter Regulator Air Filter Regulator adjusts the supplied air pressure 0 7 1 0MPa down to appropriate pressure 0 5MPa It also filters the water in...

Page 10: ...Switch Side Sill Block Push Button Control Switch is a switch to raise and lower Drive on Plate By pushing UP button Drive on Plate goes up By releasing the button the plate stops By pushing DOWN butt...

Page 11: ...Electric Circuit Hydraulic Circuit MC Magnet Switch PB1 Push Button Switch for raising Lift PB2 Push Button Switch for lowering Lift SOL Air Solenoid Valve for lowering Lift SOL2 Lowering Valve LS1 Li...

Page 12: ...inders And Cylinders stay at that height level When pushing DOWN button Air Switching Valve works The Air Switching Valve sends air into Hook Releasing Cylinders and the Cylinders release Lowering Sto...

Page 13: ...shut off the oil flow in case sudden flow of oil from cylinder due to the breakage of hydraulic circuit etc Relief Valve In case of below it would work to prevent lift from break a lifting heavier lo...

Page 14: ...and lowering Any air leak from hook release cylinder air piping Lowering Stop Hooks work properly Do the Hooks get released in lowering operation And keep IN position other wise Any foreign objects in...

Page 15: ...DO NOT lift vehicle if you are in doubt on its CG position CG Center of Gravity Vehicle must be positioned evenly so that CG of the vehicle and lift center would be in the same spot according to the v...

Page 16: ...come off from the ground about 2 3cm 4 Swing vehicle up and down gently and slowly in order to check if vehicle is well balanced If so lift vehicle up to the height for work 5 Release UP button immedi...

Page 17: ...inder Electric components Magnet Switch Relay etc Wear of bearings Rotation of Roller Link and Drive on Plates Suction Filter Joint Pipe Line Hyd And Air Hoses Oil Leak Natural Lowering Oil Oil volume...

Page 18: ...leak from pipelines Hand Control Lowering Valve is loosen Lack of lubrication at bearing Wear of the roller at link Lack of Hyd Oil in Cylinder Solve the problem and then reset Solve the problem and...

Page 19: ...ease Cylinder Fulcrum 2 points Grease Supporter Fulcrum 2 points Grease Note Specifications could be changed without notice Specification Adjustable Drive on Plate Type Model Capacity Applicable Vehic...

Page 20: ...17 BSC3200KU...

Page 21: ...he damage or trouble caused by the modification that affects the originally designed functions 3 Any consumable parts that need to be replaced 4 The damage or trouble caused by natural disaster such a...

Page 22: ...s available for 8years after discontinuing manufacturing Contact your supplier for any information regarding to the after service When contacting your supplier provide Model No Serial No purchase date...

Page 23: ...3 21 4 CHOME HONGO CHO TAKAHAMA CITY AICHI JAPAN 444 1394 TEL 0566 53 1126 FAX 0566 53 1844 http www bishamon co jp EOM BSC 1102 0502 200KU SUGIYASU CORPORATION...

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