BiSolid GP 25 R tsc, Installation, Operation And Maintenance Manual

Page 1: ...AND MAINTENANCE MANUAL Pellet burner Bisolid GP xx R tsc 15 Nov 16 OM BSGPRTSCV00 11 2016 EN MANUAL FOR INSTALLATION OPERATION AND MAINTENANCE OF A ROTARY TUBE PELLET BURNER SERIES BISOLID GP XX R TS...

Page 2: ...URNER CONTROLL THROUGH GSM MODULE OPTION 17 5 7 METHODS FOR FORMING THE DESIRED TEMPERATURE 17 5 7 1 MANUAL DETERMINATION OF THE HEATING WATER ASSIGNMENT B SET 17 5 7 2 DETERMINATION OF THE ASSIGNMENT...

Page 3: ...l applicable directions for safety techniques Your wood pellet burner and all of its accessories operate under variable electricity 230 VAC Improper electrical installation or repair may endanger user...

Page 4: ...the pellet burner After unpacking the pellet burner please check its completeness and delivered elements Check whether the pellet burner size corresponds to the desired designation If any failures or...

Page 5: ...dulation of heat output The components of the burner are manufactured by well known and proved European companies from Germany United Kingdom and others High quality ignition element manufactured in J...

Page 6: ...g to standard EN ISO 17225 2 2014 with the following characteristics shown in Table 1 Table 1 Standard for wood pellets EN ISO 17225 2 2014 Wood pellets must be stored in dry premises so they can be t...

Page 7: ...he fuel and the oxidizer air for firing is achieved The burner operation is automatic including initial loading dose of fuel ignition run combustion parameters monitoring of the combustion process con...

Page 8: ...diagram of primary and secondary air supplying in the rotary tube pellet burner with self cleaning from series Bisolid GP xx R tsc Pellets feeding inlet pipe to combustion chamber Flange for mounting...

Page 9: ...gram for firing air supply in the burner The diagram of the structure components of a rotary tube pellet burner with self cleaning from series Bisolid GP xx R tsc is shown in Figure 4 Figure 4 Diagram...

Page 10: ...ver bracket 2 pcs 12 Poll 4 pcs 13 Main flange 1 pc 14 Main shield 1 pc 15 Shield cover 1 1 pc 16 Stiffening profile 2 pcs 17 Supporting stiffening 1 pc 18 Contact profile 1 pc 19 Fan group 1 pc 20 PC...

Page 11: ...le 4 Technical data for a rotary tube pellet burner series Bisolid GP xx R tsc Parameter Dimension Value Pellet burner Bisolid GP xx R tsc Model GP 25 R tsc GP 35 R tsc GP 45 R tsc GP 60 R tsc Nominal...

Page 12: ...let burner s safety elements and signalization and respectively the relevant user reaction If the pellet burner is delivered and installed to the customer by the same person then he must ensure that i...

Page 13: ...nd operation manual and they have rights only to Clean the tube burner Fill up the transport auger with fuel Clean the photosensor periodically Adjust the water temperature operation without optimizat...

Page 14: ...The minimum allowed distance between the tube pellet burner s outer parts and easy or medium flammable materials also including fuel must be at least 400 mm Removal of the ash remainings from the tub...

Page 15: ...chnician must train the consumer how to operate and manage the pellet burner and also to fill in the exact start of operation date in the warranty card of the product 4 2 JOINT OPERATION OF TUBE PELLE...

Page 16: ...or ash cleaning Circulations pump for the boiler At primary switch on as well as when switching the power supply off the burner goes through stop procedure 5 3 STARTING THE PELLET BURNER When missing...

Page 17: ...LL THROUGH GSM MODULE OPTION The control of the burner trough GSM module is done by sending SMS commands There is an opportunity to stop start and review the current status See section SMS commands 5...

Page 18: ...Bisolid GP xx R tsc it is necessary to consider the following temperature and security limitations Minimum assignemt for inlet water temperature Maximum assignemt for inlet water temperature Water fr...

Page 19: ...for 5 sec 5 Button ON OFF Figure 8 Displey indication of pellet burmer series Bisolid GP xx R tsc 1 2 3 4 5 6 7 8 9 10 11 12 13 ON OFF ignition In the basic state the display shows the following para...

Page 20: ...r is burnt out With buttons or scroll until on the display is shown the menu with the desired parameters then press For choice of settings scroll move the cursur with buttons or to make change and ret...

Page 21: ...splays the number of the relevant active program Pr 1 Pr 4 Name Designation Limmits Factory setting Assignment for Water temperature manual Room thermostat time for optimisation depends on Type contro...

Page 22: ...tube and fuel transport auger and in the presence of fuel to remove it 5 11 SERVICE SETTINGS When using the service controller settings of the pellet burner access is performed by a password The passw...

Page 23: ...rol 0 manual 1 room thermostat 1 Choise of flame sensor Flame sensor 0 photo 1 flue gases 0 Recovery from the loss of power Lose AC Restore 0 Stop 1 Burn 0 Delayed of the reaction of the flow sensor F...

Page 24: ...reheating Preheat 0 180 s 160 s Fresh air fan Fan1 20 100 48 Flue gases fan Fan2 20 100 100 Time for fuel heated Inflame 60 600 s 120 s Delay before heated Delay 1 240 s 5 s Tubus work Tubus work 0 10...

Page 25: ...out 0 15 m 3 m Flame stopp Flame stop 0 100 20 Cleaning leaning 0 240 s 10 s Name Designation Limmits Factory settings Time for loading Load 0 240 s 0 forbidden 0 s Time for burning Pause 0 240 s 0 s...

Page 26: ...for the last sent SMS and if it is missing and he is not sent alert During the receiving of SMS command is returning SMS response to the number from which the command is recieved 5 13 CONNECTING THE P...

Page 27: ...pliance to which it is attached by observing the safety technique rules 5 14 WARRANTY AND WARRANTY CONDITIONS We pay attention to customers that initializing into operation and technical servicing of...

Page 28: ...NER CLEANING The system for cleaning of a rotary tube pellet burner from series Bisolid GP xx R tsc consists of Mechanism for tube rotation Motor gear for mechanism rotation PC board that controls the...

Page 29: ...pellet burner must be switch off from the electricity supply When cleaning the tube of pellet burner Bisolid GP xx R tsc need to be removed combustion head of the burner as shown in the diagram in the...

Page 30: ...spection and cleaning of the air box of the tube pellet burner whose cover is shown in the diagram in Figure 11 Access to the air box is possible from both sides of the burner due to the presence of t...

Page 31: ...the ash and or slag must be cleaned from the combustion chamber fire grate The flexible pipe connecting the fuel transport auger and the burner fuel inlet pipe must be cleaned from dust at least once...

Page 32: ...manual The manufacturer is not responsible for failures or damages caused by unqualified installation The rotary tube pellet burner series Bisolid GP xx R tsc must be connected to the power supply onl...

Page 33: ...sumer using thermal insulation The transport auger for fuel is placed near the burner so that it can be connected to the main module by the flexible pipe through which the fuel from the auger will be...

Page 34: ...ir has to be clean without halogen hydrocarbons corrosive vapors and should not be too wet and dusty The room must be protected against freezing with ambient temperature in the range from 5 C to 35 an...

Page 35: ...y access to the pellet burner for the purposes of adjustment cleaning and servicing 6 4 TRANSPORTATION AND STORAGE The rotary tube pellet burners for expedition are offered by the manufacturer in cart...

Page 36: ...PERATION AND MAINTENANCE MANUAL Pellet burner Bisolid GP xx R tsc OM BSGPRTSCV00 11 2016 EN 36 7 TUBE PELLET BURNER WIRING DIAGRAM Figure 13 Wiring diagram of a rotary tube pellet burner series Bisoli...

Page 37: ...uality It is necessary to change the pellets as possibly their water content is higher than the normal needed for the burner operation The fuel ignition is accompanied by untypical noises Insufficient...

Page 38: ...s is dim and the chimney smokes much Wood pellets with low quality It is necessary to change the pellets as possibly their water content is higher then the normal needed for the burner operation Unsui...

Page 39: ...on the controller display Problem in the burner operation It is possible to ask for servicing assistance consulation The burner has stopped but after new start it operates The photo sensor sends wrong...

Page 40: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL Pellet burner Bisolid GP xx R tsc OM BSGPRTSCV00 11 2016 EN 40 Supplier Address City Street Tel Fax http Reserved rights for technical changes...