BKI BHI, Service Manual

Page 1: ...CS TM 018 01 Revised 03 22 13 Hot Deli Display Island MODELS BHI BHI T Service Manual Serial Numbers 128049 and Higher ...

Page 2: ...ipment date from BKI whichever comes first WARRANTY COVERAGE This warranty covers on site labor parts and reasonable travel time and travel expenses of the authorized service representative up to 100 miles round trip and 2 hours travel time and performed during regular weekday business hours EXCEPTIONS Any exceptions must be pre approved in advance and in writing by BKI The extended door warranty ...

Page 3: ...Labels 5 Operation 6 Controls and Indicators 6 Unit Startup and Preheating 7 BHI 7 BHI T 7 Temperature Adjustment 7 Operational Guidelines 8 Unit Shutdown 8 Installation 9 Instructions For Shipping Damage 9 Location and Placement 9 Wiring 9 Maintenance 10 Scheduled Maintenance 10 Cleaning 10 Troubleshooting 11 Replacement Parts 12 BHI 12 BHI T 13 Wiring Diagrams 14 Notes 21 ...

Page 4: ...al Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these i...

Page 5: ...R allow children to play near or operate your equipment Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the numbe...

Page 6: ... your employees are aware of the safety precautions on the equipment and in this manual Make certain that you have thoroughly trained your employees about operating the equipment safely Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment ...

Page 7: ...Hot Deli Display Island Introduction 5 Safety Labels ...

Page 8: ...Hot Deli Display Island Operation 6 Operation Controls and Indicators ...

Page 9: ...ONE knobs 1 2 and 3 to the number 5 position The pilot light for each thermostat will cycle on and off to indicate that proper temperature is being maintained for that zone 3 Place THERMOSTAT ZONE knob 4 to the number 5 position The pilot light for this thermostat will cycle on and off to indicate that proper temperature is being maintained for the upper shelf 4 Allow the equipment to preheat for ...

Page 10: ...r sale Maintaining these temperatures often tends to continue to cook certain products Therefore smaller amounts of bulk foods should be displayed at non peak periods and the warmer refilled as needed This equipment is designed to temporarily slow the cooking of food Unit Shutdown 1 Remove all food from the equipment 2 Place the THERMOSTAT knobs to the OFF position 3 Place the POWER switch to the ...

Page 11: ... of your concealed damage item Crating material MUST be retained to show the inspector from the truck line Location and Placement Move the unit to a permanent location then level it using a 4 level and the leg levelers Wiring Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation Ensure that a licensed electrician perform t...

Page 12: ...oid getting excess water in the interior of the unit Do not leave this unit on and unattended after business hours Cleaning This unit should be cleaned at the end of each working day Use the following procedure 1 Remove all food from the equipment 2 Place the THERMOSTAT ZONE knobs to the OFF position 3 Place the POWER switch to the 0 position 4 Cut OFF the circuit breaker supplying power to the un...

Page 13: ...hts illuminate Possible defective component in the lighting circuit Contact an authorized BKI service agent for corrective action All Lights are On and all Temperature Zones heat except one Possible defective Heating Element or thermostat Contact an authorized BKI service agent for corrective action All Temperature Zones Heat and all lights are on except one Possible bulb failure Replace bulb Unit...

Page 14: ...tive Before calling please note the serial number on the rating tag affixed to the unit BHI PART DESCRIPTION B0555 LH0021 BULB 150W 240V HALOGEN COATED LAMPHOLDER HI TEMP C0751 or C0754 HEATER 400W 208V HEATER 400W 230V B0090 BALLAST 120V 277V 28A FL0047 FLUORESCENT BULB T5 14W W SHATTER SHIELD CONTROL PANEL PL004 PILOT LIGHT 250V 10W S0006 MAIN SWITCH 600V 30A S0141 INFINITE SWITCH 240V 13A K0040...

Page 15: ... HEATER 208V 400W BASE HEATER 230V 400W BASE C0753 or C0091 HEATER 208V 500W SHELF HEATER 230V 500W SHELF B0090 BALLAST 120V 277V 28A FL0047 FLUORESCENT BULB T5 14W W SHATTER SHIELD CONTROL PANEL FH0001 FUSE HOLDER 15A 300V F0097 FUSE 15A 300V TYPE G PL004 PILOT LIGHT 250V 10W S0006 MAIN SWITCH 600V 30A S0141 INFINITE SWITCH 240V 13A K0040 KNOB ...

Page 16: ...rams Refer to the table below to find the wiring diagram associated with your unit Wiring Diagram Part Page BHI 208V 240V 1 Phase w fluorescent bulb SB711900 15 BHI T 208V 240V 1 Phase w fluorescent bulb SB711901 17 BHI 208V 1 Phase w 150W bulb SB711902 19 ...

Page 17: ...Hot Deli Display Island Wiring Diagrams 15 Figure 1 BHI 208V 240V 1 Phase Sheet 1 of 2 ...

Page 18: ...Hot Deli Display Island Wiring Diagrams 16 Figure 1 BHI 208V 240V 1 Phase Sheet 2 of 2 ...

Page 19: ...Hot Deli Display Island Wiring Diagrams 17 Figure 2 BHI T 208V 240V 1 Phase Sheet 1 of 2 ...

Page 20: ...Hot Deli Display Island Wiring Diagrams 18 Figure 2 BHI T 208V 240V 1 Phase Sheet 2 of 2 ...

Page 21: ...Hot Deli Display Island Wiring Diagrams 19 Figure 3 BHI 208V 1 Phase w 150W bulb Sheet 1 of 2 ...

Page 22: ...Hot Deli Display Island Wiring Diagrams 20 Figure 3 BHI 208V 1 Phase w 150W bulb Sheet 2 of 2 ...

Page 23: ...Hot Deli Display Island Notes 21 Notes ...

Page 24: ...CS TM 018 01 Revised 03 22 13 2812 Grandview Dr Simpsonville S C 29680 USA http www bkideas com Made and printed in the U S A LI0266 0407 ...

Page 25: ...Hot Deli Display Island Notes 2 REVISION HISTORY REVISION DATE REVISED BY DESCRIPTION 01 03 22 13 KW Initial Release Supersedes all previous releases ...