BKI CO1-E, Installation And Operating Instructions Manual

Page 1: ...ation service or maintenance can cause property damage injury or death Read the Installation Operating and Maintenance Instructions thoroughly before installing or servicing this equipment FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Initial heating of oven may generate smoke or fumes and must be done in a well ve...

Page 2: ...r opening the crate s must be reported immediately to the carrier The carrier will perform an inspection of the damage and furnish forms for the consignee s claim against the carrier Retain all packing material including outer carton until the inspection has been completed When the oven arrives it should consist of Acrate or carton containing your new oven and a carton containing four 30 legs with...

Page 3: ...ted to unit The legs are packed inside the unit with the wire shelves b After unpacking the unit remove legs and any other material from inside the oven c Place the unit on a counter or other flat stable surface d With sufficient help tilt the unit back far enough to mount the two front legs e Tighten the upper part of the leg with an adjustable wrench f After installing the front legs lift the re...

Page 4: ...ning chain or cable should be of such length that it will stop movement of the appliance before there is any strain on the power supply cable 4 ELECTRICAL CONNECTIONS 1 GENERAL INSTRUCTIONS a Alicensed electrician must make electrical connections b When installed unit must be electrically grounded in accordance with the local codes and or the latest edition of the National Electrical Code ANSI NFP...

Page 5: ...en in a ventilated area b Open the door s and remove any instructions or samples shipped with the unit Make sure the oven cavity is empty and the wire shelves are properly installed c Close the oven door s and set the temperature knob to 300 F 150 C for hour d After hour increase the temperature to 500 F 260 C for at least hour more This procedure will dry out the insulation and will help to insur...

Page 6: ...or maximum airflow around the product d Large tempered glass window s and interior light s allow for a close check of the product making it unnecessary to open the door s too frequently e Products cook faster in a convection oven as compared to a conventional oven therefore depending upon the product and type of pans used Time saving may range anywhere from 20 to 50 2 SYSTEM OPERATING SEQUENCE 1 C...

Page 7: ...ROTARYCONTROL a The solenoid valve for steam injection is mounted behind the service panel on the right hand side of the unit on COH E and on back of the unit on CO1 E1 b The electronic timer is pre set at the factory c For steam injection press the steam injection switch 7 NOTE The timer does not control the oven It is only a reminder that the set time has elapsed 5 OVEN COOLDOWN ROTARYCONTROL To...

Page 8: ...dirt or product residue from stainless steel use ordinary soap and water with or without detergent applied with a sponge or cloth Dry thoroughly with a clean cloth Never use vinegar or corrosive cleaner Do not use chorine based cleaners To remove grease and food splatter or condensed vapors that have baked on the equipment apply cleaners to a damp cloth or sponge and rub cleanser on the metal in t...

Page 9: ...service should only be performed by a factory authorized technician 7 Call the factory toll free number 800 972 6887 for the name of an authorized service location in your area 8 Replacement parts manual sent with unit should be saved for future use 9 SKETCH C CLEANING THE BLOWER WHEEL Blower Wheel Set Screw 2 Wheel Puller Bolt 3 8 Hex Motor SKETCH D OPEN RACK STAND ASSEMBLY INSTRUCTIONS Rack Supp...

Page 10: ... 32A 32A 16A 16A HEATING ELEMENTS AMBER PILOT LIGHT THERMOSTAT 250V LIGHTS 28 BRN 28 BRN 26 WHT 27 WHT 25 BRN 24 BLK 23 BLK 7 WHT 8 BRN 4 BRN 5 BLK 16 WHT A1 H1 H2 STEAM OPTION A2 WHT A1 BLK 29 BLK 31 BLK H2 H1 POTENTIOMETER TIMER STEAM TIMER STEAM SWITCH 7 1 2 6 5 4 3 L2 L3 L1 THERMOSTAT ROBERTSHAW TC TC L1 BLOCK TERMINAL 1 PHASE 2 WIRE 3 WIRE 3 PHASE 4 POLES 40 AMP CONTACTOR BLOCK TERMINAL MOT T...

Page 11: ...S TO BE 10 AWM ALL OTHER WIRES NOTES SENSOR WHT RED GC20 3006 HEATING ELEMENTS AMBER PILOT LIGHT THERMOSTAT 250V LIGHTS 28 BRN 28 BRN 26 BLK 27 WHT 25 BLU 24 BLU 23 BLU 7 BRN 8 WHT 4 BLK 5 BLU 16 BRN A1 H1 H2 STEAM OPTION A2 BRN A1 BLU 29 BLU 31 BLU H2 B R N H1 BRN POTENTIOMETER STEAM TIMER STEAM SWITCH 7 1 2 6 5 4 3 L3 L1 N THERMOSTAT ROBERTSHAW 4 WIRE 3 PHASE 4 POLES 40 AMP CONTACTOR BLOCK TERMI...

Page 12: ... 34 35 36 37 40 44 43 41 38 39 42 45 46 47 48 50 49 51 52 53 54 55 56 57 57 58 58 59 60 61 62 64 65 63 66 67 68 69 70 70 70 71 71 73 74 75 78 76 77 79 80 81 82 82 83 84 85 86 87 88 89 90 91 92 Note When ordering ALWAYS specify Part Model Serial and Voltage Phase U6002A BKI 8 07 Page 2 of 4 6 PARTS LISTS EXPLODED VIEWS 864 963 3471 864 963 5316 800 927 6887 www bkideas com Fax US Canada web address...

Page 13: ...ate Bracket Assy 4 70 S1311X Knob 3 25 Q1414A Screw Hex Hd 10x3 4 8 71 M1352X Ckt Breaker 120 240V 15A 26 E3471K Door Switch Actuator 72 27 M1102X Microswitch Rotary 73 M1356A Solid State Relay CE 28 74 M1174X Transformer 208 240V 24V 29 U1451X BKI Pride Name Plate 13 3 4 75 M1217X Motor 1 4HP 2Spd 200 230V 50 60 30 U1450A Control Panel Overlay Rotary 76 Q3008A Flat Washer 4 31 77 Q3014A Lock Wash...

Page 14: ...Hand Thread 2 21 E3149U Top Left Angle Open Rack Stand 10 S1050Y 30 Leg Set of 4 22 T3051X Left Rack Support Open Rack Stand 11 Q4017V Leg Bolt Set For 4 Legs 23 T3052X Right Rack Support Open Rack Stand 12 S1217Y 24 1 2 S S Leg Set 4 Used w Casters 24 T8075X Bottom Shelf w Hardware Open Rack Stand N S M1114X Solonoid Valve N S N5814A 1 8x2 3 8 Nipple N S M1115X Coil For Solonoid Valve N S N5815A ...

Page 15: ... 21 20 22 23 24 25 26 27 33 33 28 29 30 33 60 64 31 31 32 34 69 35 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 59 58 56 57 61 62 60 60 63 60 65 66 67 68 55 70 71 COH E 1 2 Size Electric Convection Oven 864 963 3471 864 963 5316 800 927 6887 www bkideas com Fax US Canada web address PO Box 80400 Simpsonville SC 29680 0400 Note When ordering ALWAYS specify Part Model Serial and Volta...

Page 16: ... S6037X Door Gasket 64 Q1436A Bolt Hx Hd 10 32x5 8 22 E1186K Bottom Apron 65 S1153X Knob 23 E1183K Front Column Assy 66 Q1206A Screw 8 32 x 3 8 RD HD 24 S3030X Door Latch Assy 67 E1253A 25 P1128X Pilot Light Green 68 U1428A 26 M1326X Rotary Switch 69 27 Q1705A Screw 4x6mm 2 70 28 P1127X Pilot Light Amber 71 29 Q1406A Screw SL HD 10x1 2 2 M1049X Push Button Switch Steam 30 M0110A Thermostat G6 FAST...

Page 17: ...2204A Nut HX 5 16 18 4 25 E1176K Cable Support 9 S3005X Spring 2 1 2x5 16 26 P1018A Bushing Snap 7 8 2 10 M1102X Micro Switch Rotary 27 P1084A Bushing Anti Short 3 8 2 11 28 P1045A Bushing Snap 2 12 M1173X Actuator 29 P1082A Conduit BX Flex 3 8x24 13 P1003X Terminal Block 3 Pole 30 P1017A Conduit Connector 3 8x1 2 Straight 14 Q1205A Screw Rd Hd 8 32x1 1 4 2 31 P1079A Wire Nut 3 15 P1004X Terminal ...

Page 18: ...NOTES 18 ...

Page 19: ...IONS Negligence or acts of God Thermostat calibrations after 30 days from equipment installation date Air and Gas adjustments Light bulbs Glass doors and door adjustments Fuses Adjustments to burner flames and cleaning of pilot burners Tightening of screws or fasteners Failures caused by erratic voltages or gas supplies Unauthorized repair by anyone other than a BKI Factory Authorized Service Cent...

Page 20: ...Phone 864 963 3471 Fax 864 963 5316 Toll Free 800 927 6887 Website www bkideas com E mail customerservice bkideas com BKI Worldwide Headquarters PO Box 80400 Simpsonville SC 29680 0400 USA 20 ...