BKI MDW36-3C, Operation Manual

Page 1: ...SERIES MDW Operation Manual Multi Shelf Merchandiser Series ...

Page 2: ...miles round trip and 2 hours travel time and performed during regular weekday business hours EXCEPTIONS Any exceptions must be pre approved in advance and in writing by BKI The extended door warranty on convection ovens years 3 through 5 is a parts only warranty and does not include labor travel mileage or any other charges EXCLUSIONS Negligence or acts of God Thermostat calibrations after 30 days...

Page 3: ...ment 6 Operational Guidelines 6 Unit Shutdown 6 Installation 7 Unpacking and Handling 7 Floor Model 7 Counter Model 9 Caster Model 9 Wiring 9 Dimensions Weights 9 Maintenance 10 Scheduled Maintenance 11 Cleaning 11 Troubleshooting 12 Replacement Parts Error Bookmark not defined Shelf and Lights Error Bookmark not defined Switch Plate Error Bookmark not defined Ballasts Error Bookmark not defined W...

Page 4: ...rm to NSF requirements Dow Corning RTV 732 Multi purpose Sealant Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instr...

Page 5: ...ey are energized A CAUTION HOT message is embossed on the front of each shelf to alert you of a potential hazard Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department 2812 Grandview Drive Simpsonville S C 29680 Or call toll free 1 800 927 6887 Outside th...

Page 6: ...loyees are aware of the safety precautions on the equipment and in this manual Make certain that you have thoroughly trained your employees about operating the equipment safely Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment as well as void the warranty ...

Page 7: ...cuit protection for the Lights When placed in the On position with the Power Switch in the On position the illuminate When placed in the Off position with the Power Switch in the On position power is removed from lights If an overload occurs in the light circuit the Circuit Breaker will trip causing the actuator to move to the Off position 3 Thermostat for Base Warmer Bottom Shelf Controls the sur...

Page 8: ...g placed in the unit Temperature Adjustment After placing the product onto the shelves it may be necessary to adjust the individual thermostats in order to maintain the proper internal temperature for the product on display A thermometer should be used to read the internal temperature of each product The thermostats should be adjusted to the lowest possible setting that will maintain the proper pr...

Page 9: ...ation before moving it off of the shipping pallet Make certain there are no separately packed accessories before discarding packaging Floor Model Follow the procedure below to level the unit and mount the kick plates See Error Reference source not found 1 Slide kick plates ends first between the base frame and outer panels Secure in raised position with tape Make sure that the end kick plates fit ...

Page 10: ...Multi Deck Warmer SS OM 002 03 Revised 10 16 18 8 Figure 2 ...

Page 11: ...ng Wiring A wiring diagram for your specific model is included in this manual The wiring diagram provides electrical specifications an electrical schematic and a parts list Refer to this wiring diagram and the unit rating plate for electrical information All electrical connections should be in compliance with the NEC and all applicable local codes by a licensed electrician Refer to the wiring diag...

Page 12: ...r Floor MDW36 4C CASCADE 36 in 914 mm EB68694300 480 lb 218 kg 540 lb 245 kg MDW36 4V VERTICAL 36 in 914 mm EB68694400 380 lb 172 kg 420 lb 191 kg MDW36 4WV WIDE VERTICAL 36 in 914 mm EB68694500 510 lb 231 kg 570 lb 258 kg MDW48 4C CASCADE 48 in 1219 mm EB68693300 560 lb 245 kg 620 lb 281 kg MDW48 4V VERTICAL 48 in 1219 mm EB68693400 460 lb 208 kg 500 lb 227 kg MDW48 4WV WIDE VERTICAL 48 in 1219 m...

Page 13: ... Failure to remove power from this unit may cause severe electrical shock This unit may have more than one disconnect switch 1 Place the POWER ON OFF circuit breaker in the OFF position 2 Place the LIGHTS ON OFF circuit breaker in the OFF position 3 Allow unit to cool down 4 Disconnect power from the unit by unplugging it from the power receptacle 5 Remove product from the shelves Always wear appr...

Page 14: ...No Heat to Single Shelf Failed shelf component Contact an authorized BKI service agent for corrective action Individual Light is not On Failed Fluorescent Lamp Replace lamp only with BKI shatter proof lamp Fail Lamp Ballast Contact an authorized BKI service agent for corrective action Holding Temperature Not Adequate Unit has not been preheated Refer to the preheating section on page 6 If problem ...

Page 15: ...6 3V SB68694700 17 MDW36 3VW SB68694800 18 MDW36 4C SB68694300 19 MDW36 4V SB68694400 20 MDW36 4VW SB68694500 21 MDW36 5C SB68694000 22 MDW36 5V SB68694100 23 MDW36 5VW SB68694200 24 MDW48 3C SB68693600 25 MDW48 3V SB68693700 26 MDW48 3VW SB68693800 27 MDW48 4C SB68693300 28 MDW48 4V SB68693400 29 MDW48 4VW SB68693500 30 MDW48 5C SB68693000 31 MDW48 5V SB68693100 32 MDW48 5VW SB68693200 33 ...

Page 16: ...UIT BREAKER 2P CORDSET 250V USA CORDSET 120V USA HEATER 20 x36 120V HEATER 20 x36 208V HEATER 20 x36 230V HEATER 10 x36 120V HEATER 10 x36 208V HEATER 10 x36 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END...

Page 17: ... T8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA CORDSET 120V USA HEATER 10 x36 120V HEATER 10 x36 208V HEATER 10 x36 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGE...

Page 18: ... T8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA CORDSET 120V USA HEATER 20 x36 120V HEATER 20 x36 208V HEATER 20 x36 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGE...

Page 19: ...UIT BREAKER 2P CORDSET 250V USA CORDSET 120V USA HEATER 20 x36 120V HEATER 20 x36 208V HEATER 20 x36 230V HEATER 10 x36 120V HEATER 10 x36 208V HEATER 10 x36 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END...

Page 20: ... T8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA CORDSET 120V USA HEATER 10 x36 120V HEATER 10 x36 208V HEATER 10 x36 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGE...

Page 21: ...on BALLAST T8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA HEATER 20 x36 208V HEATER 20 x36 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGEND 24 120 24 100 COM 240 R...

Page 22: ...8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA HEATER 20 x36 208V HEATER 20 x36 230V HEATER 10 x36 208V HEATER 10 x36 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGE...

Page 23: ... T8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA CORDSET 120V USA HEATER 10 x36 120V HEATER 10 x36 208V HEATER 10 x36 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGE...

Page 24: ...on BALLAST T8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA HEATER 20 x36 208V HEATER 20 x36 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGEND 24 120 24 100 COM 240 R...

Page 25: ...UIT BREAKER 2P CORDSET 250V USA CORDSET 120V USA HEATER 20 x48 120V HEATER 20 x48 208V HEATER 20 x48 230V HEATER 10 x48 120V HEATER 10 x48 208V HEATER 10 x48 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END...

Page 26: ... T8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA CORDSET 120V USA HEATER 10 x48 120V HEATER 10 x48 208V HEATER 10 x48 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGE...

Page 27: ...on BALLAST T8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA HEATER 20 x48 208V HEATER 20 x48 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGEND 24 120 24 100 COM 240 R...

Page 28: ...8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA HEATER 20 x48 208V HEATER 20 x48 230V HEATER 10 x48 208V HEATER 10 x48 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGE...

Page 29: ... T8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA CORDSET 120V USA HEATER 10 x48 120V HEATER 10 x48 208V HEATER 10 x48 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGE...

Page 30: ...on BALLAST T8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA HEATER 20 x48 208V HEATER 20 x48 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGEND 24 120 24 100 COM 240 R...

Page 31: ...8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA HEATER 20 x48 208V HEATER 20 x48 230V HEATER 10 x48 208V HEATER 10 x48 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGE...

Page 32: ...n BALLAST T8 120V 240V CIRCUIT BREAKER 2P CORDSET 250V USA HEATER 10 x48 208V HEATER 10 x48 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGEND 24 120 24 100 COM 240 Re...

Page 33: ... 250V USA HEATER 20 x48 208V HEATER 20 x48 230V LAMP SHATTER PROOF SHROUD T8 LAMP PROBE 3 THERMISTOR SWITCH ROCKER DPST THERMOSTAT 150F 250F POTENTIOMETER KNOB TERMINAL SEC 2 COND TERMINAL SEC 4 COND TERMINAL END PLATE TERMINAL SEC 3P TERMINAL SEC 3P GND JUMPER 2 POSITION TERMINAL END PLATE TERMINAL END STOP COMPONENT LEGEND 24 120 24 100 COM 240 Relay Relay Aux 1 Aux 3 Aux 2 Probe TO HEATER Ext P...