BKI Sandwich/Fry Warmer FW-15L, Service Manual

Page 1: ...Sandwich Fry Warmer MODELS SFW SFW 72 FW 15L Service Manual Serial Numbers 121866 and Higher ...

Page 2: ...ville South Carolina or F O B authorized BKI Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for the defective part for the period of the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject ...

Page 3: ...ided SFW 6 Left Sided SFW 7 Left Sided SFW 72 8 FW 15L 9 Operation 11 Controls and Indicators 11 Unit Startup and Preheating 12 SFW 12 FW 15L 13 Sandwich Warmer Temperature Adjustment 13 Operational Guidelines 13 Unit Shutdown 13 SFW 13 FW 15L 13 Maintenance 14 Scheduled Maintenance 14 SFW Cleaning 14 FW 15L Cleaning 14 Troubleshooting 15 Repair 16 Lamp Replacement 16 Replacement Parts 17 Assembli...

Page 4: ...elow is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instr...

Page 5: ...allow children to play near or operate your equipment Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the number ...

Page 6: ...our employees are aware of the safety precautions on the equipment and in this manual Make certain that you have thoroughly trained your employees about operating the equipment safely Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment ...

Page 7: ...Sandwich Fry Warmer Introduction 5 Safety Labels ...

Page 8: ...ge item Crating material MUST be retained to show the inspector from the truck line Electrical Information And Grounding Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation Ensure that a licensed electrician perform the electrical installation in accordance with local codes or in the absence of local codes with the Natio...

Page 9: ...blower pan Left Sided SFW 1 Obtain a suitable countertop location and place the entire unit in position 2 Measure mark and cut a hole in the countertop for the Fry Warmer blower pan to fit in according to the following drawing 3 Place the blower pan into the hole making sure that open side of the pan fits over the two tabs on the louvered blower box 4 Place the perforated pan insert into the blowe...

Page 10: ...nit in position 2 Measure mark and cut a hole in the countertop for the Fry Warmer blower pan to fit in according to the following drawing 3 Place the blower pan into the hole making sure that open side of the pan fits over the two tabs on the louvered blower box 4 Place the perforated pan insert into the blower pan ...

Page 11: ...vered blower box will be positioned for the power cord to pass through 4 Position collar weldment into the cutout area with slotted holes toward the main unit 5 Position the main unit as shown above ensuring that the side panel flanges are under the flanges of the collar weldment 6 Line up the back attachment holes on the flanges of the main unit with the slotted holes in the flanges of the collar...

Page 12: ...eet metal screws 10 Feed power cord supplied down through hole in countertop 11 Reattach louvered blower box to main unit 12 Seal main unit to the countertop to conform to NSF Standard 4 Item 4 28 Dow Corning RTV 732 Multi purpose Sealant 13 Place the blower pan into the hole making sure that open side of the pan fits over the two tabs on the louvered blower box 14 Place the perforated pan insert ...

Page 13: ...Sandwich Fry Warmer Operation 11 Operation Controls and Indicators ...

Page 14: ...TOM HEAT temperature control Controls the temperature of the Lower Sandwich Warmer heating element 9 Lower Sandwich Warmer BOTTOM HEAT pilot light Cycles on and off to indicate when the Lower Sandwich Warmer heating element turns on and off 10 Sandwich Warmer POWER ON OFF Switch Controls power to the upper and lower Sandwich Warmers 11 Fry Warmer ON OFF Switch Controls power to the entire Fry Warm...

Page 15: ... F before being placed in the warmer Foods loaded in first should be served first as much as is practical Check Federal and State Health and Sanitation Regulations for internal temperature required for holding cooked foods for sale Maintaining these temperatures often tends to continue to cook certain products Therefore smaller amounts of bulk foods should be displayed at non peak periods and the ...

Page 16: ...ly by applying compressed air Do not leave this unit on and unattended after business hours SFW Cleaning 1 Remove all food from the unit 2 Place the Fry Warmer ON OFF switch to the OFF 0 position 3 Place the Sandwich Warmer POWER ON OFF switch to the OFF 0 position 4 Unplug both power cords 5 Allow the equipment to cool to room temperature 6 Remove and clean the Fry Warmer blower pan and pan inser...

Page 17: ...horized BKI service agent for corrective action Fry Warmer Warmer chute is not heating and perforated pan is not heating No power to unit Make sure that the circuit breaker at the power supply is on and the Fry Warmer main power switch is on If problem persists contact licensed electrician Warmer chute is heating and the perforated pan is not heating Fan has overheated and cut off Or Heating coil ...

Page 18: ...ake sure the power has been turned off and the unit has cooled down Lamp Replacement Only use Teflon coated lamp to prevent glass contamination 1 Make sure power to the unit is OFF and the unit has cooled down 2 Carefully remove the faulty lamp 3 Replace with the new lamp ...

Page 19: ...alling please note the serial number on the rating tag affixed to the unit Assemblies SFW 120V Calrod Assembly ITEM PART QTY DESCRIPTION 1 FC42110509 FC42101009 1 1 CALROD MOUNT SM27 SFW CALROD MOUNT SM27 SFW 72 2 FB31212718 2 CALROD PAN SUPPT BRKTS SFW 3 C0110 C0066 1 1 CALROD 120V 375W SFW CALROD 208V 800W SFW 72 4 FC42110609 FC42101109 1 1 INSUL COVER SM27 SFW INSUL COVER SM27 SFW 72 5 I0005 2 ...

Page 20: ... QTY DESCRIPTION 1 K0040 4 KNOB S S STRAT T0075 2 S0029 S0141 4 SWITCH INFINITE 120V 1246 SFW SWITCH INFINITE 240V SFW 72 3 PL0005 PL0003 4 4 PILOT LIGHT 125V SFW PILOT LIGHT 250V SFW 72 4 S0356 1 SWITCH ROCKER 16A 250V 5 N0529 1 DECAL CTL PNL SFW 6 S0006 1 SWITCH 30A 2P ON OFF ...

Page 21: ... 15L C0057 2 CALROD 230V 400W CERAMIC SFW 72 C0119 1 1 CALROD 120V 1000W 140C C U SWITCH SFW CALROD 120V 1000W 140C C U SWITCH FW 15L C0127 1 CALROD 220V 1000W SFW 72 CS0024 2 1 CORD SET 12 3 SJTO 8 30 LEAD SFW CORD SET 12 3 SJTO 8 30 LEAD FW 15L CS0033 2 CORD SET 20A 4 14 3 SJTO SFW LH0021 6 2 8 LAMPHOLDER 62602 HI TEMP SFW LAMPHOLDER 62602 HI TEMP FW 15 LAMPHOLDER 62602 HI TEMP SFW 72 LZ0025 1 1...

Page 22: ...209603 1 1 DIVIDER PAN FRY SIDE SFW SWF 72 DIVIDER PAN FRY SIDE FW 15L MB31213011 6 14 DIVIDER BAR SFW DIVIDER BAR SFW 72 WB31207200 1 1 BLOWER PAN WELDMENT SFW SFW 72 BLOWER PAN WELDMENT FW 15L WN31210900 1 1 SIGN HOLDER FRY SIDE SFW SFW 72 SIGN HOLDER FRY SIDE FW 15L FB31211003 1 SIGN HOLDER SANDWICH SIDE SFW WN31242100 1 SIGN HOLDER SANDWICH SIDE SFW 72 WB31219400 1 WELDMENT C TOP COLLAR W LINE...

Page 23: ...g Diagrams 21 Wiring Diagrams Refer to the table below to find the wiring diagram associated with your unit Wiring Diagram Part Figure Page SFW SB31290600 Figure 1 22 SFW 72 SB31292000 Figure 2 23 FW 15L SB31291400 Figure 3 24 ...

Page 24: ...Sandwich Fry Warmer Wiring Diagrams 22 Figure 1 SFW ...

Page 25: ...Sandwich Fry Warmer Wiring Diagrams 23 Figure 2 SFW 72 ...

Page 26: ...Sandwich Fry Warmer Wiring Diagrams 24 Figure 3 FW 15L ...

Page 27: ...Sandwich Fry Warmer Notes 25 Notes ...

Page 28: ...P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A LI0272 0908 ...