BKI WDCG Series, Operation Manual

Page 1: ...Series WDCG Operation Manual Hot Case Series ...

Page 2: ...d 2 hours travel time and performed during regular weekday business hours EXCEPTIONS Any exceptions must be pre approved in advance and in writing by BKI EXCLUSIONS 9 Negligence or acts of God 9 Thermostat calibrations after 30 days from equipment installation date 9 Air and gas adjustments 9 Light bulbs 9 Glass doors and door adjustments 9 Fuses 9 Adjustments to burner flames and cleaning of pilo...

Page 3: ...Unit Shutdown 8 Installation 9 Unpacking and Handling 9 Floor Model 9 Pedestal Model 12 Counter Model 13 Front Glass Adjustment 13 Wiring 14 Case Joining Trim 15 Case Divider Glass 16 Maintenance 17 Scheduled Maintenance 17 Well Numbering Convention 18 Troubleshooting 18 Wiring Diagrams 20 Notes 1 BKI Worldwide is a wholly owned subsidiary of Standex International Corporation ...

Page 4: ...structions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed This message indicates an imminently hazardous situation which if not avoided will result in death o...

Page 5: ...ection of a bonding conductor after the installation of the appliance per lEC60417 1 This terminal is located on the inside of the Power Entry Supply box near the Earth connection and is marked with this symbol Safe Work Practices Beware of High Voltage This equipment uses high voltage Serious injury can occur if any untrained or unauthorized person installs services or repairs this equipment Advi...

Page 6: ...labels are in place clean and in good condition Replace any damaged or missing safety labels If you need new safety labels contact BKI Technical Services Department 2812 Grandview Drive Simpsonville S C 29680 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 ...

Page 7: ...ntire unit When the unit is ON the touchscreen controller is powered the lights illuminate 3 Main Power Isolator Light This light illuminates to indicate that power is being applied to the unit from the main power isolator circuit breaker 4 Analog Touchscreen Interface Used for the operation of the unit and to measure record product temperatures 5 Controller RS 232 Interface Allows user to downloa...

Page 8: ...ly the View Setting Screen as shown at right will be displayed Use the left and right arrows to display the heater setting for the various well positions of the unit The progress bar gives a visual representation of the well location for which the setting is being displayed The current heater setting is displayed on the right side of the screen The setting is a numeric value between 1 and 10 where...

Page 9: ...ter setting is displayed on the right side of the screen Use the up and down arrows to edit the heater setting The setting is a numeric value between 1 and 10 where 10 is the hottest setting If the controller is configured to control all of the well positions at the same setting the progress bar will be solid and the left and right arrows will not be displayed Use the up and down arrows to edit th...

Page 10: ...lt in product temperature probe or a portable meat thermometer should be used to read the internal temperature of each product The programmed settings should be set to the lowest possible number that will maintain the proper product temperature Operational Guidelines Keep the optional built in product temperature probe or a portable meat thermometer on hand Check the food temperatures hourly Rotat...

Page 11: ... braces in place while moving and leveling the deli case Make certain there are no separately packed accessories before discarding packaging During shipment the lubricant in the gas springs may have settled This can cause the glass not to remain open in the raised position To avoid this fully raise and lower the glass manually 4 or 5 times This unit is designed to be sealed to the floor after it i...

Page 12: ...base to match the pre drilled holes in the kick plate 5 Attach the kick plate to the case base with the black sheet metal screws provided 6 Mount the back kick plate to the case in the same manner 7 Set the End Kick Plates into position on the ends of the case flush with the floor see Figure 2 NOTE There are left and right hand End Kick Plates The longer end flange faces toward the front of the ca...

Page 13: ...sing the shoulder screws provided For Glass End Panels only slide the plastic bushings provided over the shoulder screws before inserting the screw into the glass panel Be careful that the screws do not bind in the holes in the glass panel Figure 2 Floor Model End Kick Plate End Panel Mounting ...

Page 14: ...tion 1 Remove the Rear Trim from the back of each Pedestal by removing the 4 retaining screws on each Rear Trim 2 Spread the side panels of the Pedestal Wraps apart far enough to fit around Pedestal and slide the Pedestal Wrap around the Pedestal from the front as shown in Figure 3 Make certain the Pedestal Wrap fits flush to the floor NOTES There are left and right hand Pedestal Wraps The taller ...

Page 15: ...anels only slide the plastic bushings provided over the shoulder screws before inserting the screw into the glass panel Be careful that the screws do not bind in the holes in the glass panel Front Glass Adjustment Alignment of the front glass es may change during shipment and installation After the case is in its final location and leveled check the distance between the ends of the glass es and th...

Page 16: ...an Refer to the wiring diagram furnished with your case for the electrical specifications The power supply connection is located on the bottom or back of the well compartment of the case see Figure 4 A knockout is provided at each location for the required conduit connection A second power supply connection for the oven is provided on oven combo cases A wiring cutout is provided in the base bottom...

Page 17: ...h joint covers with screws provided Before tightening the top screws of the Upper Front Trim slide the Counter Front Trim in place between the screw head and the Upper Front Trim 5 Apply a bead of silicone sealant inside the Counter End Joint Cover and slide the cover over both counter end walls Apply a bead of silicone sealant to seal the open front of the Counter End Joint Cover 6 Attach Bumper ...

Page 18: ...r Glass Retainer see Figure 6 and attach the Upper Glass Retainer to the canopy 2 Place the Lower Glass Retainer in position against the inside of the counter end wall on the end of the deli case the Divider Glass is being installed The side of the Lower Glass Retainer with 2 vertical walls is placed against the counter end wall 3 Apply a bead of silicone sealant inside the Counter End Joint Cover...

Page 19: ...s unit should be cleaned at the end of each day Use the following procedure Failure to remove power from this unit may cause severe electrical shock This unit may have more than one disconnect switch 1 Turn the machine off and allow it to cool down 2 Remove any food pans Using abrasive cleaners may damage the cabinet finish Use only a mild soap and water solution Never steam clean or get excess wa...

Page 20: ...ators Manual Product is below 160 F when loaded into case Check product temperature before loading the case One or more heating elements not operating properly Troubleshoot as described below Individual Heating Element Not Heating Loose wire or bad connection Identify and repair wire connection Failed Heating Element Replace failed Heating Element Failed Output on Control Board Replace entire Cont...

Page 21: ... Screen Display Replace failed Control Touch Screen Display Failed Control I O Board Replace failed Control I O Board Light Bulb s Do Not Illuminate when Power is turned On Failed Light Bulb s Replace failed Light Bulb s Fuse s Blown Locate and correct cause then replace blown fuse s Failed Ballast Replace failed Ballast ...

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Page 37: ...35 CP0064 PL0004 MB69008200 CONNECT TO DELI CASE CONTROL PANEL TB2 SPLITTER WIRES REQ D ON WDCG 6 7 CASES ...

Page 38: ...SM OM 012 03 Revised 09 25 18 Notes 2812 Grandview Drive Simpsonville S C 29680 USA http www bkideas com Made and printed in the U S A ...

Page 39: ...DATE REVISED BY DESCRIPTION 01 2 26 13 TAH Initial Release Supersedes all previous releases 02 1 05 17 TAH Add Glass Adjustment Instructions 03 09 25 18 KW Added P65 Warning and note that BKI is a subsidiary of Standex Int l Corp ...