Black Diamond Equipment TC1024DCA, Instructions Manual

Page 1: ...TC1024DCA Tire Changer ...

Page 2: ...TY INSTRUCTIONS 3 OWNER S RESPONSIBILITY 4 OPERATOR PROTECTIVE EQUIPMENT 4 NAME OF MAIN PARTS 5 6 INSTALLATION 7 11 OPERATION INSTRUCTION 12 16 A Demounting 12 14 B Mounting 15 16 INFLATION 17 MAINTENANCE TIPS 18 Diagram 19 ...

Page 3: ...d be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled 9 Keep guards and safety features in place and in working order 10 Wear proper clothing Safety toe non slip footwear and protective hair covering to contain hair is recommended Do not wear jewelry loose clothing neckties or gloves when operat...

Page 4: ...ly 7 Carefully inspect the unit on a regular basis and perform all maintenance as required 8 Service and maintain the unit only with authorized or approved replacement parts 9 Keep all instructions permanently with the unit and all decals labels notices on the unit clean and visible 10 Do not override safety features 3 OPERATOR PROTECTIVE EQUIPMENT Personal protective equipment helps make tire ser...

Page 5: ...w Protector STANDARD ACCESORIES 4 NAME OF MAIN PARTS 1 Bead Break Pedal 2 Clamping Pedal Open 3 Clamping Pedal Close 4 Rotation Pedal 5 Turntable 6 Jaw 7 Mounting Head 8 Swing Arm 9 Dual Assist Arm 10 Control Valve Column 11 Column Assembly 12 Bead Breaker 13 Bead Breaker Pad 14 Lever 15 Inflation Pedal 2 3 4 5 6 7 8 9 10 11 12 13 1 14 15 ...

Page 6: ... UNPACKING THE MACHINE After removing the packaging the machine and its components visually visible damage check if in doubt please contact your dealer Package materials such as plastics polystyrene nails screws wood cartons and other waste must be placed in a box according to local regulations Please check the box that comes consistent with the packing list when unpacking Note When disassembling ...

Page 7: ...erclock wise rotary dial you can swap any two at the switch Phase cable connector if user does not follow the above instruction factory will not be responsible to any damage caused by above instructions Note If the machine does not have the power plug the user must install a self consistent voltage and machine power plug The machine requires air pressure with range 7 10 bar 100 140 psi to meet the...

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Page 9: ... 1 Step pedal 2 times and ensure the clamping will be opened 2 If you need to install inflation gun connect this No IT system 3 Connect the nut with 7 8mm hose 4 For IT version you have to connect the air tank at the back of the cabinet A You install Air tank bolts No 3 with bolts B Connect No 4 5 and 6 Make sure No 6 Ring is tight Installation should be done as the picture below ...

Page 10: ...stallation and before operation Air hose connection should be go through the swing arm to the control valve Assist Arm Installation Make sure the connection and nuts are well con nected Install Air Gauge IT version Connect the hose to the back of the cabinet Ensure the air gauge is functional and stable during The control of the assist arm column ...

Page 11: ...Installation of assist arm Follow the picture to connect the nut and screw ...

Page 12: ...ads on a partially or fully inflated tire is unsafe and causes excess movement and friction against the bumper pads and excessive wear on pivots Deflate the tire completely to prolong the life of your ma chine 1 Deflate the tire completely by removing the valve core from the valve stem figure 1 Be cautious and do not smoke as a flammable gas could have been introduced into the tire at some time Ti...

Page 13: ...ove the demount head into contact with the rim edge Push the locking button and lock the slide arm into place figure 7 Figure 7 Position Mount Demount Tool 8 The mount demount head should be in contact with the rim edge Turn the swing arm adjusting knob to move the mount demount head away from the rim 1 8 to 1 4 inch figure 8 9 Check metal head positioning Mount demount metal head should be positi...

Page 14: ...er bead lift Figure 10 Insert Bead Lifting Tool 11 Push the bead lifting tool down towards the wheel to lift the tire bead up and over the knob portion of the demount head Hold the tool and bead in this position figure 11 Figure 11 Lift Bead Over Demount Head 12 Depress the table top pedal to rotate the wheel The Mounting head will guide the tire bead up and over the edge of the wheel Continue rot...

Page 15: ... without checking both tire and wheel for damage and to be certain the sizes match Do not let untrained persons operate tire changer and keep bystanders out of service area Forcing the tire onto the rim can cause bead damage If you damage the tire bead during mounting STOP remove tire and mark it as damaged Do not mount a damaged tire 1 Before any mounting inspect tire for damage and verify size m...

Page 16: ...head of the mounting tool and follow as tire rotates Rotate table top until lower bead is mounted 6 For top bead installation rotate the table top until the valve stem is directly across from the mount head Lift the upper bead up and over the rear of the mount head With your left hand press down on the tire between the mount head and the valve stem to hold the tire in the drop center Depress table...

Page 17: ...and the pedal in this position line pressure is allowed to flow through the valve system and into the tire for inflation Correct tire pressure is not indicated on the gauge in this position Position 3 Bead Sealing This is the second and last activated position With the inflation hose attached to the tire valve and the pedal in this position line pressure is allowed to flow through the valve and to...

Page 18: ...2 MAINTENANCE TIPS Regular clean condensate oil and water separator cup inside Regular clean operation panel lock lever and quick nut and drip an appropriate amount of lubricating oil Regularly check and tighten all bolts connecting member Keep the hexagonal rod dry and clean clean diesel and use appropriate amount of lubricating oil drip Check the drive belt tension when you need to adjust the ad...

Page 19: ...13 Diagram 110V 220V 380V ...