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111-F00     Page 6/16 

OPERATION 

FLUSHING THE PUMP 

NOTICE: 

If flushing fluid is to be left in the pump for an extended 
time, it must be a lubricating, non-corrosive fluid.  If a 
corrosive or non-lubricating fluid is used, it must be 
flushed from the pump immediately. 

 
To flush the pump, run the pump with the discharge valve 
open and the intake valve closed.  Bleed air into the pump 
through the intake gauge plug hole or through a larger 
auxiliary fitting in the intake piping.  Pump air for 30 second 
intervals to clean out most of the pumpage. 

1.  Run a system compatible flushing fluid through the pump 

for one minute to clear out the remainder of the original 
pumpage.  The valve in the discharge line should be 
restricted to build up 10 psi (0.7 bar) to force flushing 
liquid through the bearing seal chamber. 

2.  To remove the flushing fluid, follow step 1 above. 

3.  After flushing the pump some residual fluid will remain in 

the pump and piping. 

4.  Properly dispose of all waste fluids in accordance with 

the appropriate codes and regulations. 

 
 

OPTIONAL PUMP RELIEF VALVE: 

 

 

Hazardous pressure 

can cause personal 

injury or property 

damage

 

An external bypass valve and/or an 
internal relief valve MUST be installed in 
the system to protect the pump from 
excessive pressure.

 

 

 

 

 

Hazardous pressure 

can cause personal 

injury or property 

damage

.

 

Incorrect bypass valve or internal relief 
valve settings can cause pump 
component failure, personal injury, and 
property damage. 

 

 

1.  Blackmer ProVane pumps may or may not be fitted with 

an internal relief valve.  If an internal relief valve is not 
supplied, an external bypass valve must be used. 

2.  The pump’s internal relief valve is designed to protect 

only the pump from excessive pressure and must not be 
used as a system pressure control valve. 

3.  Internal bypassing of liquid elevates liquid temperature.  

Internal relief valve should only be used for brief periods 
and for differential pressures below 125 psi.  For 
extended periods, an external bypass returned to source 
must be used. 

4.  The pump relief valve cap must be on the inlet side of the 

pump.  If pump relief valve is installed improperly, it will 
not operate and a component failure may result.  See 
Figures 4 and 5. 

 

 

Fig 4 Right Hand Orientation 

 
 
 

 

Fig 5 Left Hand Orientation 

 

Summary of Contents for 111-F01

Page 1: ...Service Numbers in parentheses following individual parts indicate reference numbers on Blackmer Part Lists SAFETY DATA This is a SAFETY ALERT SYMBOL When you see this symbol on the product or in the...

Page 2: ...ng pump service or maintenance can cause personal injury or property damage PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the pump serial number I D number and model designation i...

Page 3: ...nd installation of the piping system review the following suggestions 1 Locate the pump as near as possible to the source of supply to avoid excessive inlet pipe friction 2 The inlet line should be at...

Page 4: ...not available use a straight edge Turn both shafts by hand checking the reading through one complete revolution Maximum offset should be less than 005 127 mm 2 Angular alignment Insert a feeler gauge...

Page 5: ...alves are fully open and that the drain valves and other auxiliary valves are closed 4 Install inlet and discharge pressure gauges on the pump in the threaded connections provided These can be used to...

Page 6: ...tions OPTIONAL PUMP RELIEF VALVE Hazardous pressure can cause personal injury or property damage An external bypass valve and or an internal relief valve MUST be installed in the system to protect the...

Page 7: ...ace as required Reattach R V cap O ring and RV cap Refer to the individual Blackmer pump parts lists for various spring pressure ranges Unless specified otherwise pumps are supplied from the factory w...

Page 8: ...in this manual See the table on page 1 of this manual to determine what model you have Figure 6 Vane Replacement 1 Flush the pump per instructions in this manual Drain and relieve pressure from the p...

Page 9: ...pward and remove the 4 cap screws 21 Lift off the bearing housing and remove the cylinder O ring 71 7 The mechanical seal rotating assembly will come out with the shaft The stationary seat and station...

Page 10: ...e of bearing press the OD of the bearing into the bearing adjuster until fully seated 3 Cylinder O ring installation a Install a new O ring 71 over the dowel of the Bearing housing 57 4 Reassemble the...

Page 11: ...n the shaft end and the rotor c Install the seal spacer 82 over the shaft until it bottoms out on the large diameter of the shaft d Slide the seal rotating assembly 153B over the shaft with the rotati...

Page 12: ...housing Table 2 Pump size Distance on OD of Drive Housing PV S 6 8 3 4 19 05 mm 18 Tighten the bearing adjuster lock setscrews and torque per table 1 19 Install a new head O ring 72 on the dowel of th...

Page 13: ...the seal faces will prevent the faces from mating properly causing the rotor and shaft to bind or turn hard Use a tissue paper alcohol to clean the seal faces NOTE Apply a light oil or suitable lubric...

Page 14: ...use Air leaks in the suction line Restriction in the suction line Damaged or worn pump parts Too much lift for the vapor pressure of the fluid A dirty or clogged strainer Worn vanes Suction Valve Clos...

Page 15: ...111 F00 Page 15 16 NOTES...

Page 16: ...rine Magnetic Drive Pumps Stainless Steel 14 to 215 GPM Abaque Peristaltic Hose Pumps 0 1 to 210 GPM High Lift Solids Abrasives Reciprocating Gas Compressors Liquefied Gas Transfer Boosting Vapor Reco...

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