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111-G00     Page 6/16 

OPERATION

FLUSHING THE PUMP 

NOTICE: 

If flushing fluid is to be left in the pump for an extended 
time, it must be a lubricating, non-corrosive fluid.  If a 
corrosive or non-lubricating fluid is used, it must be 
flushed from the pump immediately. 

 

1.  To flush the pump, run the pump with the discharge valve 

open and the intake valve closed.  Bleed air into the 
pump through the intake gauge plug hole or through a 
larger auxiliary fitting in the intake piping.  Pump air for 30 
second intervals to clean out most of the pumpage. 

2.  Run a system compatible flushing fluid through the pump 

for one minute to clear out the remainder of the original 
pumpage.  The valve in the discharge line should be 
restricted to build up 10 psi (0.7 bar) to force flushing 
liquid through the bearing seal chamber. 

3.  To remove the flushing fluid, follow step 1 above. 

4.  After flushing the pump some residual fluid will remain in 

the pump and piping. 

5.  Properly dispose of all waste fluids in accordance with 

the appropriate codes and regulations. 

 
 

OPTIONAL PUMP RELIEF VALVE: 

 

 

Hazardous pressure 

can cause personal 

injury or property 

damage

 

An external bypass valve and/or an 
internal relief valve MUST be installed in 
the system to protect the pump from 
excessive pressure.

 

 

 

 

 

Hazardous pressure 

can cause personal 

injury or property 

damage

.

 

Incorrect bypass valve or internal relief 
valve settings can cause pump 
component failure, personal injury, and 
property damage. 

 

 

 

1.  Blackmer ProVane pumps may or may not be fitted with 

an internal relief valve.  If an internal relief valve is not 
supplied, an external bypass valve must be used. 

2.  The pump’s internal relief valve is designed to protect 

only the pump from excessive pressure and must not be 
used as a system pressure control valve. 

3.  Internal bypassing of liquid elevates liquid temperature.  

Internal relief valve should only be used for brief periods 
and for differential pressures below 125 psi.  For 
extended periods, an external bypass returned to source 
must be used. 

4.  The pump relief valve cap must be on the inlet side of the 

pump.  If pump relief valve is installed improperly, it will 
not operate and a component failure may result.  See 
Figures 4 and 5. 

 

 

 

Fig 4 Right Hand Orientation 

 
 
 

 

Fig 5 Left Hand Orientation

 

 
 

Summary of Contents for 111-G01

Page 1: ...ckmer s website www blackmer com or by contacting Blackmer Customer Service Numbers in parentheses following individual parts indicate reference numbers on Blackmer Part Lists SAFETY DATA This is a SA...

Page 2: ...ervice or maintenance can cause personal injury or property damage PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the pump serial number I D number and model designation is attache...

Page 3: ...nd installation of the piping system review the following suggestions 1 Locate the pump as near as possible to the source of supply to avoid excessive inlet pipe friction 2 The inlet line should be at...

Page 4: ...and checking the reading through one complete revolution Maximum offset should be less than 005 127 mm 2 Angular alignment Insert a feeler gauge between the coupling halves Check the spacing at 90 inc...

Page 5: ...valves are fully open and that the drain valves and other auxiliary valves are closed 4 Install inlet and discharge pressure gauges on the pump in the threaded connections provided These can be used...

Page 6: ...ations OPTIONAL PUMP RELIEF VALVE Hazardous pressure can cause personal injury or property damage An external bypass valve and or an internal relief valve MUST be installed in the system to protect th...

Page 7: ...place as required Reattach R V cap O ring and RV cap Refer to the individual Blackmer pump parts lists for various spring pressure ranges Unless specified otherwise pumps are supplied from the factory...

Page 8: ...ns following the appropriate procedures and warnings as presented in this manual See the table on page 1 of this manual to determine your pump model Figure 6 Vane Replacement 1 Flush the pump per inst...

Page 9: ...casing 7 The mechanical seal spring assembly should come out with the shaft The stationary seat and stationary seal ring need to be removed from the seal cover 126 a To remove the seal cover remove th...

Page 10: ...n and prevent bearing damage coat the bearing 24 with grease and place it on the face of the bearing housing 57 c Using an arbor press press the bearing 24 into the housing 57 until it is flush with t...

Page 11: ...oosely assembled rotor and shaft on to the piece of steel in one of the vane slots completely filling the entire vane slot c Hold the assembly securely without damaging the OD of the rotor or shaft d...

Page 12: ...3 Secure the ball bearing 24C to the shaft by uniformly tightening the setscrews on the ball bearing Bearing MUST be tightened with allen wrench per Torque Table 1 or by using the special self indicat...

Page 13: ...ating properly causing the rotor and shaft to bind or turn hard Use a tissue paper alcohol to clean the seal faces NOTE Apply a light oil or suitable lubricant to bronze seal faces only OTHER POSSIBLE...

Page 14: ...e Air leaks in the suction line Restriction in the suction line Damaged or worn pump parts Too much lift for the vapor pressure of the fluid A dirty or clogged strainer Worn vanes Suction Valve Closed...

Page 15: ...111 G00 Page 15 16 NOTES...

Page 16: ...rine Magnetic Drive Pumps Stainless Steel 14 to 215 GPM Abaque Peristaltic Hose Pumps 0 1 to 210 GPM High Lift Solids Abrasives Reciprocating Gas Compressors Liquefied Gas Transfer Boosting Vapor Reco...

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