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201-G00     Page 4/8 

TANK TRUCK FUEL OIL DELIVERY OPERATION 

Air Systems for Automatic Pressure and Speed Control 

The pump is equipped with an adjustable spring actuated relief 
valve.  The spring bears against a piston.  With the air pressure 
on the piston, the valve controls pressure in the conventional 
manner.  When air pressure is removed, the relief valve opens 
wide, reducing the system pressure. 

The pilot valve senses flow.  It closes when the nozzle closes 
and removes air pressure from the pump air valve and the air 
cylinder on the engine speed control. 

When the nozzle is opened, the liquid flow actuates the pilot 
valve.  Air pressure on the air cylinder then speeds up the 
engine and pump to a preset value and, by pressurizing the 
pump air valve, increases the system pressure to obtain the 
desired flow. 

Closing the nozzle automatically reduces the engine and pump 
speed to an idle, and reduces the system pressure, making the 
hose easier to handle.  The net effect also reduces wear and 
tear on the equipment. 

The nozzle may be partially closed to “top off” a tank in the 
same manner as when a Blackmer pump with the standard 
relief valve is used. 

Rigidly mount the engine speed control air cylinder to prevent 
variations in the speed control. 

 

 

Figure 1 - Air System 

 

 

Electric/Hydraulic Systems For Automatic Pressure And Speed Control 

 

 

 

 

 

 

 

Explosive fluids will 
cause severe personal 
injury, death or major 
property damage. 

Failure to provide full flow discharge 
piping, a properly grounded system and 
system components will cause static 
electricity, incendiary sparks and 
ignition of explosive liquids. 

 

Hazardous fluids can 
cause fire, serious 
personal injury or 
property damage. 

Failure to mount the 3-way pneumatic 
valve away from heat, flame, sparks or 
outside the engine compartment can 
cause fire, personal injury or property 
damage. 

 

 

 

 

 

The pump is equipped with an adjustable spring relief valve.  
The spring bears against the piston.  With pump discharge 
pressure on the piston, the valve controls pressure in the 
conventional manner.  When the pump discharge pressure is 
removed, the relief valve opens wide, reducing the system 
pressure. 

The flow switch “senses” flow.  With the pump running and the 
nozzle open, liquid causes the electrical switch to close and 
energize the solenoids.  The solenoid on the carburetor or 
injection pump causes the engine and pump to speed up to a 
pre-set value.  At the same time, the solenoid valve at the 
pump uses the pump discharge pressure to change the bypass 
setting at the pump, increasing the system pressure to obtain 
the desired flow. 

Closing the nozzle opens the flow switch, automatically reduces 
the engine speed to an idle, and reduces the system pressure, 
making the hose easier to handle.  The net effect also reduces 
wear and tear on the equipment.  The nozzle may be partially 
closed to “top off” a tank in the same manner as when a 
Blackmer pump with the standard relief valve is used. 

Rigidly mount the engine speed control solenoid to prevent 
variations of the engine speed. 

 

 

Figure 2 – Electric / Hydraulic System 

 

Summary of Contents for AVC

Page 1: ...converted to use the Piston Air Valve with the installation of a Piston Air Valve Kit See the Parts List Table 3 for applicable pump models SAFETY DATA This is a SAFETY ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal injury death or major property damage Warns of hazards that WILL cause seri...

Page 2: ...gs as presented in this manual and the appropriate pump installation operation and maintenance instructions VALVE DATA AIR VALVE TECHNICAL DATA Maximum Pump Pressure 125 psi 8 6 Bar Maximum Air Pressure 125 psi 8 6 Bar Minimum Air Pressure 70 psi 4 8 Bar Maximum Operational Temperature 240 F 115 C Minimum Operational Temperature 20 F 29 C INITIAL AIR VALVE SETTINGS Pump Operating Pressure ________...

Page 3: ...5 5 55 85 3 8 5 9 70 125 4 8 8 6 80 125 5 5 8 6 High 125 8 6 Maximum Do Not Exceed Peak 15 25 1 0 1 7 above normal operating pressure Table 2 Blackmer Piston Air Valve Settings LOW PRESSURE ADJUSTMENT The air valve low pressure adjustment MUST be set first NOTICE The air valve low pressure setting regulates the delivery hose pressure when the nozzle is closed Adjust the air valve only high enough ...

Page 4: ...ilure to provide full flow discharge piping a properly grounded system and system components will cause static electricity incendiary sparks and ignition of explosive liquids Hazardous fluids can cause fire serious personal injury or property damage Failure to mount the 3 way pneumatic valve away from heat flame sparks or outside the engine compartment can cause fire personal injury or property da...

Page 5: ...ous pressure can cause serious personal injury or property damage Failure to relieve system pressure prior to performing pump service or maintenance can cause personal injury or property damage AIR VALVE MAINTENANCE AND INSPECTION SCHEDULES Valve Assembly Part Inspection Schedule Action Required Breather Vent 6A Weekly If leakage is present IMMEDIATE valve service is required Air Valve Assembly An...

Page 6: ...tall a new gasket 10 and insert the four capscrews 5 5C with washers 5A 5B into the air valve assembly 6 With a new O ring 88 installed attach the air valve cap 1 securely 7 Adjust the new valve as provided in the Air Valve Adjustment section of this manual Table 3 PARTS LIST for PISTON AIR VALVE STYLE AVC 1 Ref No Part Name Parts Per Valve Pumps TXD2 5 TXD1225 TXH3 Part No 1 Pumps TXD3 TXD1230 Pa...

Page 7: ...Figure 3 PARTS ILLUSTRATION ...

Page 8: ...NOTES 1809 Century Avenue Grand Rapids Michigan 49503 1530 U S A Telephone 616 241 1611 Fax 616 241 3752 E mail blackmer blackmer com Internet Address www blackmer com ...

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