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INSTALLATION, OPERATION, AND MAINTENANCE INSTRUCTIONS
MODELS: CRL4A
Discontinued Model: CRL4, TCRL4 & TCRLF4A
962009
INSTRUCTIONS NO. 701-C00
Page 1 of 12
Section
700
Effective
January 2002
Replaces
December 2001
TABLE OF CONTENTS
Page
SAFETY DATA
..................................................................
1-2
PUMP DATA
..........................................................................
2
Technical Data.......................................................2
Initial Start Up Information .....................................2
Pump With Welded Connections...........................2
Installation and Operation - CRL Motor Driven
..........
3-5
Pre-Installation Cleaning .......................................3
Location and Piping...............................................3
Pump Mounting .....................................................3
Coupling Alignment ...............................................3
V-Belt Drive ...........................................................4
Internal Pump Relief Valve and Bypass Valve ......4
Pump Rotation.......................................................5
To Change Pump Rotation ....................................5
Pre-Start Up Check List.........................................5
Start Up Procedures ..............................................5
Relief Valve Setting and Adjustment .....................5
Installation and Operation - CRL Truck Mount
...........
6-8
Truck Mounting......................................................6
Pre-Installation Cleaning .......................................6
Location and Piping...............................................6
Auxiliary Inlet .........................................................6
Pump Drive............................................................6
Hydraulic Drive ......................................................6
Internal Pump Relief Valve and Bypass Valve ......7
Pump Rotation.......................................................7
To Change Pump Rotation ....................................7
Pre-Start Up Check List.........................................7
Start Up Procedures ..............................................7
Relief Valve Setting and Adjustment .....................8
Pump Speed..........................................................8
MAINTENANCE
....................................................................
8-11
Lubrication.............................................................8
Vane Replacement ................................................9
Pump Disassembly................................................9
Pump Assembly ....................................................9
GENERAL PUMP TROUBLESHOOTING
................
11-12
NOTICE:
Blackmer CO
2
pumps MUST only be installed in
systems which have been designed by qualified
engineering personnel. The system MUST conform to
all applicable local and national regulations and safety
standards.
This manual is intended to assist in the installation
and operation of the Blackmer CO
2
pumps, and MUST
be kept with the pump.
Blackmer CO
2
pump service shall be performed by
qualified technicians ONLY. Service shall conform to
all applicable local and national regulations and safety
standards.
Thoroughly review this manual, all instructions and
hazard warnings, BEFORE performing any work on
the Blackmer CO
2
pumps.
Maintain ALL system and Blackmer CO
2
pump
operation and hazard warning decals.
SAFETY DATA
NOTE: Numbers in parentheses following individual
parts indicate reference numbers on the corresponding
Blackmer Parts List.
NOTICE:
Indicates special instructions which are very
impor tant and must be followed.
DISCONNECTING FLUID OR
PRESSURE CONTAINMENT
COMPONENTS DURING PUMP
OPERATION CAN CAUSE SERIOUS
PERSONAL INJURY, DEATH OR MAJOR
PROPERTY DAMAGE.
Hazardous pressure
can cause
personal injury or
property damage.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the product, or in the manual, look for
one of the following signal words and be alert to the potential for
personal injury, death or major property damage.
Warns of hazards that WILL cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause serious personal injury,
death or major property damage.
Warns of hazards that CAN cause personal injury
or property damage.