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701-D00     page 14/16

 

TROUBLESHOOTING

 

 

NOTICE: 

Maintenance shall be performed by qualified technicians only,  

following the appropriate procedures and warnings as presented in this manual. 

 

SYMPTOM PROBABLE 

CAUSE 

Pump Not Priming 

1. Pump 

not 

wetted. 

2. Worn 

vanes. 

3.  Suction valve closed. 

4.  Internal control valve closed. 

5. Strainer 

clogged. 

6.  Suction line or valves clogged or too restrictive. 

7.  Broken drive train. 

8. Pump 

vapor-locked. 

9.  Pump speed too low for priming.  

10.  Relief valve partially open, worn or not seating properly. 

11.  Vanes installed incorrectly (see "Vane Replacement"). 

12. Incorrect Rotation 

Reduced Capacity 

1.  Pump speed too low. 

2.  Suction valves not fully open. 

3.  Excessive restriction in the suction line (i.e.: undersized piping, too many elbows & 

fittings, clogged strainer, etc.). 

4.  Damaged or worn parts (vanes, discs, liner or rotor). 

5.  Excessive restriction in discharge line causing partial flow through the relief valve. 

6.  Relief Valve worn, set too low, or not seating properly. 

7. External 

Bypass 

Valve set too low. 

8.  Operating without a vapor return line. 

9.  Vanes installed incorrectly (see "Vane Replacement"). 

10.  Liner installed backwards. 

Noise 

1.  Excessive pressure drop in suction line due to:) 

a.  Undersized or restricted fittings in the suction line. 

b.  Pump speed too fast. 

c. 

Pump too far from fluid source. 

2.  Running the pump for extended periods with a closed discharge line. 

3.  Pump not securely mounted. 

4.  Misalignment of pump, reducer or motor. 

5.  Bearings worn or damaged. 

6.  Vibration from improperly anchored piping. 

7.  Bent shaft, or drive coupling misaligned. 

8.  Insufficient oil in the gear reducer. 

9. Excessively 

worn 

rotor. 

10.  Malfunctioning valve in the system. 

11.  Relief valve setting too low. 

12.  Liner installed backwards. 

13.  Damaged vanes (see following category). 

 

Summary of Contents for CRL8A

Page 1: ...his is a SAFETY ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal injury death or major proper...

Page 2: ...eight of the pump assemblies Failure to set the vehicle emergency brake and chock wheels before performing service can cause severe personal injury or property damage Heavy assemblies can cause person...

Page 3: ...e located at least 5 10 pipe diameters from the pump intake 4 Install an intake strainer 5 10 pipe diameters from the pump intake The strainer should have a net open area of at least four times the ar...

Page 4: ...COUNTERCLOCKWISE rotation NOTICE Confirm correct pump rotation by checking the pump rotation arrows respective to pump driver rotation TO CHANGE PUMP ROTATION To change pump rotation the pump must be...

Page 5: ...ng within expected parameters Record the gauge readings in the Initial Start Up Information section of this manual 4 Inspect piping fittings and associated system equipment for leaks noise vibration a...

Page 6: ...pressure relief valve can cause pump component failure personal injury and property damage Hazardous pressure can cause personal injury or property damage Relief valve cap is exposed to pumpage and w...

Page 7: ...CRL8 178 lbs ft 241 Nm 50 lbs ft 68 Nm 50 lbs ft 68 Nm SCHEDULED MAINTENANCE STRAINERS Strainers must be cleaned regularly to avoid pump starvation Schedule will depend upon the application and condi...

Page 8: ...a Bend up the engaged lockwasher tang and rotate the locknut counterclockwise to remove it from the shaft b Slide the lockwasher off the shaft Inspect the lockwasher for damage and replace as require...

Page 9: ...ubsequent product leakage 16 Install carbon rotating face 153F and O ring 153L over shaft sleeve 154A while aligning drive notches in carbon with drive pins in seal rotating assembly see figure 8 Figu...

Page 10: ...4C from the housing in the hub b If worn or damaged remove the grease seal 104A from the carrier 104B c To remove the mechanical seal stationary seat 153B remove the seal retaining screws and washers...

Page 11: ...e three push rods 77 into the rotor b Using a hoist lower the non driven end of the rotor and shaft into the open side of the pump casing being careful not to hit the disc with the shaft c Insert the...

Page 12: ...he bearing Place the grease seal carrier 104B with new O ring 104C into the hub 20C 19 Hand pack the ball bearing 24 with grease Refer to the Lubrication section for the recommended grease 20 Install...

Page 13: ...ang into the slot in the locknut The pump should continue to turn freely when rotated by hand 29 Inspect the grease seal 104 for wear or damage and replace as required Grease the outside diameter of t...

Page 14: ...Damaged or worn parts vanes discs liner or rotor 5 Excessive restriction in discharge line causing partial flow through the relief valve 6 Relief Valve worn set too low or not seating properly 7 Exte...

Page 15: ...ntering the pump 2 Relief valve not opening 3 Hydraulic hammer pressure spikes 4 Pump driver driveline drive shaft misalignment 5 Excessively worn vanes or vane slots SEAL LEAKAGE 1 O rings not compat...

Page 16: ...701 D00 page 16 16 1809 Century Avenue Grand Rapids Michigan 49503 1530 U S A Telephone 616 241 1611 Fax 616 241 3752...

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