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701-D00     page 4/16

 

INSTALLATION

COUPLING ALIGNMENT 

The pump must be directly coupled to a gear and/or driver 
with a flexible coupling.  Verify coupling alignment after 
installation of new or rebuilt pumps.  Both angular and parallel 
coupling alignment MUST be maintained between the pump, 
gear, motor, etc. in accordance with manufacturer’s 
instructions.  See Figure 3. 

 

Figure 3 – Alignment Check 

1.  Parallel alignment:  The use of a laser alignment tool or 

dial indicator is preferred.  If a laser alignment tool or dial 
indicator is not available, use a straightedge.  Turn both 
shafts by hand, checking the reading through one 
complete revolution.  Maximum offset should be less 
than .005" (0.127 mm). 

2.  Angular alignment:  Insert a feeler gauge between the 

coupling halves.  Check the spacing at 90° increments 
around the coupling (four check points).  Maximum 
variation should not exceed .005" (125 microns).  Some 
laser alignment tools will check angular alignment as 
well. 

3.  Replace the coupling guards after setting alignment. 
 

 

Operation without guards in place can 
cause serious personal injury, major 
property damage, or death. 

 

Do not operate 

without guard 

in place 

 
 

PUMP ROTATION 

To determine pump rotation: 

If the intake port is on the right, with the drive end of the shaft 
pointing towards the observer, the pump is 

right-hand

, or 

CLOCKWISE rotation. 

If the intake is on the left, with the drive end of the shaft 
pointing towards the observer, the pump is 

left-hand

, or 

COUNTERCLOCKWISE rotation. 

NOTICE: 

Confirm correct pump rotation by checking the pump 
rotation arrows respective to pump driver rotation. 
 

TO CHANGE PUMP ROTATION 

To change pump rotation the pump must be disassembled 
and the liner (41), vanes (14) and pump mounted relief valve 
(if equipped) must be reversed.  Refer to “Pump 
Disassembly” and “Pump Assembly” sections of this manual 
for parts removal and replacement instructions. 

 

Figure 4 – Reversing the Relief Valve 

CHECK VALVES 

If a check valve is used, install it at the pump discharge.  The 
use of check valves or foot valves in the supply tank is not 
recommended with self-priming, positive displacement 
pumps. 

If the possibility of liquid backflow exists when the pump is off, 
a check valve in the pump discharge piping is recommended 
because the pump can motor in the reverse rotation and 
create undue stress on all attached components.  Never start 
a pump when it is rotating in the reverse rotation as the 
added starting torque can damage the pump and related 
equipment. 

 

INTERNAL PUMP RELIEF VALVE AND 
EXTERNAL BYPASS VALVE 

NOTICE: 

The optional pump internal relief valve is designed to 
protect the pump from excessive pressure and must not 
be used as a system pressure control valve. 

 

For ALL liquefied gas applications, install an external bypass 
valve, and any necessary piping, back to the tank. DO NOT 
pipe the bypass valve back to the intake line. The setting on 
the external bypass valve must be at least 25 psi (1.7 bar) 
lower than the pump internal relief valve setting. The valve 
and piping must be of adequate size to accommodate the full 
flow from the pump when the discharge line is closed.  

 

 

Summary of Contents for CRL8A

Page 1: ...his is a SAFETY ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal injury death or major proper...

Page 2: ...eight of the pump assemblies Failure to set the vehicle emergency brake and chock wheels before performing service can cause severe personal injury or property damage Heavy assemblies can cause person...

Page 3: ...e located at least 5 10 pipe diameters from the pump intake 4 Install an intake strainer 5 10 pipe diameters from the pump intake The strainer should have a net open area of at least four times the ar...

Page 4: ...COUNTERCLOCKWISE rotation NOTICE Confirm correct pump rotation by checking the pump rotation arrows respective to pump driver rotation TO CHANGE PUMP ROTATION To change pump rotation the pump must be...

Page 5: ...ng within expected parameters Record the gauge readings in the Initial Start Up Information section of this manual 4 Inspect piping fittings and associated system equipment for leaks noise vibration a...

Page 6: ...pressure relief valve can cause pump component failure personal injury and property damage Hazardous pressure can cause personal injury or property damage Relief valve cap is exposed to pumpage and w...

Page 7: ...CRL8 178 lbs ft 241 Nm 50 lbs ft 68 Nm 50 lbs ft 68 Nm SCHEDULED MAINTENANCE STRAINERS Strainers must be cleaned regularly to avoid pump starvation Schedule will depend upon the application and condi...

Page 8: ...a Bend up the engaged lockwasher tang and rotate the locknut counterclockwise to remove it from the shaft b Slide the lockwasher off the shaft Inspect the lockwasher for damage and replace as require...

Page 9: ...ubsequent product leakage 16 Install carbon rotating face 153F and O ring 153L over shaft sleeve 154A while aligning drive notches in carbon with drive pins in seal rotating assembly see figure 8 Figu...

Page 10: ...4C from the housing in the hub b If worn or damaged remove the grease seal 104A from the carrier 104B c To remove the mechanical seal stationary seat 153B remove the seal retaining screws and washers...

Page 11: ...e three push rods 77 into the rotor b Using a hoist lower the non driven end of the rotor and shaft into the open side of the pump casing being careful not to hit the disc with the shaft c Insert the...

Page 12: ...he bearing Place the grease seal carrier 104B with new O ring 104C into the hub 20C 19 Hand pack the ball bearing 24 with grease Refer to the Lubrication section for the recommended grease 20 Install...

Page 13: ...ang into the slot in the locknut The pump should continue to turn freely when rotated by hand 29 Inspect the grease seal 104 for wear or damage and replace as required Grease the outside diameter of t...

Page 14: ...Damaged or worn parts vanes discs liner or rotor 5 Excessive restriction in discharge line causing partial flow through the relief valve 6 Relief Valve worn set too low or not seating properly 7 Exte...

Page 15: ...ntering the pump 2 Relief valve not opening 3 Hydraulic hammer pressure spikes 4 Pump driver driveline drive shaft misalignment 5 Excessively worn vanes or vane slots SEAL LEAKAGE 1 O rings not compat...

Page 16: ...701 D00 page 16 16 1809 Century Avenue Grand Rapids Michigan 49503 1530 U S A Telephone 616 241 1611 Fax 616 241 3752...

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