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701-D00     page 6/16

 

OPERATION

FLUSHING THE PUMP 

NOTICE: 

If flushing fluid is to be left in the pump for an extended 
time, it must be a lubricating, non-corrosive fluid.  If a 
corrosive or non-lubricating fluid is used, it must be 
flushed from the pump immediately.

 

1.  To flush the pump, run the pump with the discharge 

valve open and the intake valve closed.  Bleed air into 
the pump through the intake gauge plug hole or through 
a larger auxiliary fitting in the intake piping.  Pump air for 
30 second intervals to clean out most of the pumpage. 

2.  Run a system compatible flushing fluid through the pump 

for one minute to clear out the remainder of the original 
pumpage. 

3.  To remove the flushing fluid, follow step 1 above. 

NOTICE: 

After flushing the pump some residual fluid will remain in 
the pump and piping. 

NOTICE: 

Properly dispose of all waste fluids in accordance with 
the appropriate codes and regulations. 

 
 

RELIEF VALVE SETTING AND 
ADJUSTMENT 

 

 

Incorrect settings of the pressure 
relief valve can cause pump 
component failure, personal injury, 
and property damage. 

 

Hazardous pressure can 

cause personal injury or 

property damage 

 

 

Relief valve cap is exposed to 
pumpage and will contain some fluid 

 

Hazardous or toxic 

fluids can cause 

serious injury. 

 
The factory relief valve pressure setting is marked on a metal 
tag attached to the valve cover.  The relief valve must be set 
at least 10 - 20 psi (0.7-1.4 bar) higher than the maximum 
system operating pressure or the system pressure control 
valve setting. 

DO NOT remove the R /V Cap OR adjust the relief valve 
pressure setting while the pump is in operation.  

1. 

To INCREASE the pressure setting,

 remove the relief 

valve cap, loosen the locknut, and turn the adjusting 
screw 

inwar

d, or clockwise. Replace the valve cap. 

2. 

To DECREASE the pressure setting

, remove the relief 

valve cap, loosen the locknut, and turn the adjusting 
screw 

outwar

d, or counterclockwise. Replace the valve 

cap.  

Refer to the individual Blackmer pump parts lists for various 
spring pressure ranges. Unless specified otherwise, pumps 
are supplied from the factory with the relief valve adjusted to 
the mid-point of the spring range. 

 

Summary of Contents for CRL8A

Page 1: ...his is a SAFETY ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal injury death or major proper...

Page 2: ...eight of the pump assemblies Failure to set the vehicle emergency brake and chock wheels before performing service can cause severe personal injury or property damage Heavy assemblies can cause person...

Page 3: ...e located at least 5 10 pipe diameters from the pump intake 4 Install an intake strainer 5 10 pipe diameters from the pump intake The strainer should have a net open area of at least four times the ar...

Page 4: ...COUNTERCLOCKWISE rotation NOTICE Confirm correct pump rotation by checking the pump rotation arrows respective to pump driver rotation TO CHANGE PUMP ROTATION To change pump rotation the pump must be...

Page 5: ...ng within expected parameters Record the gauge readings in the Initial Start Up Information section of this manual 4 Inspect piping fittings and associated system equipment for leaks noise vibration a...

Page 6: ...pressure relief valve can cause pump component failure personal injury and property damage Hazardous pressure can cause personal injury or property damage Relief valve cap is exposed to pumpage and w...

Page 7: ...CRL8 178 lbs ft 241 Nm 50 lbs ft 68 Nm 50 lbs ft 68 Nm SCHEDULED MAINTENANCE STRAINERS Strainers must be cleaned regularly to avoid pump starvation Schedule will depend upon the application and condi...

Page 8: ...a Bend up the engaged lockwasher tang and rotate the locknut counterclockwise to remove it from the shaft b Slide the lockwasher off the shaft Inspect the lockwasher for damage and replace as require...

Page 9: ...ubsequent product leakage 16 Install carbon rotating face 153F and O ring 153L over shaft sleeve 154A while aligning drive notches in carbon with drive pins in seal rotating assembly see figure 8 Figu...

Page 10: ...4C from the housing in the hub b If worn or damaged remove the grease seal 104A from the carrier 104B c To remove the mechanical seal stationary seat 153B remove the seal retaining screws and washers...

Page 11: ...e three push rods 77 into the rotor b Using a hoist lower the non driven end of the rotor and shaft into the open side of the pump casing being careful not to hit the disc with the shaft c Insert the...

Page 12: ...he bearing Place the grease seal carrier 104B with new O ring 104C into the hub 20C 19 Hand pack the ball bearing 24 with grease Refer to the Lubrication section for the recommended grease 20 Install...

Page 13: ...ang into the slot in the locknut The pump should continue to turn freely when rotated by hand 29 Inspect the grease seal 104 for wear or damage and replace as required Grease the outside diameter of t...

Page 14: ...Damaged or worn parts vanes discs liner or rotor 5 Excessive restriction in discharge line causing partial flow through the relief valve 6 Relief Valve worn set too low or not seating properly 7 Exte...

Page 15: ...ntering the pump 2 Relief valve not opening 3 Hydraulic hammer pressure spikes 4 Pump driver driveline drive shaft misalignment 5 Excessively worn vanes or vane slots SEAL LEAKAGE 1 O rings not compat...

Page 16: ...701 D00 page 16 16 1809 Century Avenue Grand Rapids Michigan 49503 1530 U S A Telephone 616 241 1611 Fax 616 241 3752...

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