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101-C00     Page 9/20 

RUNNING THE PUMP IN REVERSE ROTATION 

NOTICE: 

Pump should be operated in reverse rotation for no more 
than 10 minutes and only when a separate pressure relief 
valve is installed to protect the pump from excessive 
pressure. 

It may be desirable to run the pump in reverse rotation for 
system maintenance.  The pump will operate satisfactorily in 
reverse rotation for a LIMITED time, 

at a reduced 

performance level. 

 
 

FLUSHING THE PUMP 

NOTICE: 

If flushing fluid is to be left in the pump for an extended 
time, it must be a lubricating, non-corrosive fluid.  If a 
corrosive or non-lubricating fluid is used, it must be 
flushed from the pump immediately. 

1.  To flush the pump, run the pump with the discharge 

valve open and the intake valve closed.  Bleed air into 
the pump through the intake gauge plug hole or through 
a larger auxiliary fitting in the intake piping.  Pump air for 
30 second intervals to clean out most of the pumpage. 

2.  Run a system compatible flushing fluid through the pump 

for one minute to clear out the remainder of the original 
pumpage. 

3.  To remove the flushing fluid, follow step 1 above. 

NOTICE: 

After flushing the pump some residual fluid will remain in 
the pump and piping. 

NOTICE: 

Properly dispose of all waste fluids in accordance with 
the appropriate codes and regulations. 

 
 

PUMP RELIEF VALVE 

NOTICE: 

The pump internal relief valve is designed to protect the 
pump from excessive pressure and must not be used as 
a system pressure control valve.

 

GNX(H) series pumps are fitted with an internal pressure 
relief valve that bypasses back to the suction side of the 
pump. 

Pumping volatile liquids under suction lift may cause 
cavitation. Partial closing of the discharge valve WILL result 
in internal relief valve chatter and is NOT recommended. For 
these applications, install an external system pressure 
control valve, and any necessary bypass piping, back to the 
storage tank. 

A system pressure control valve is also recommended when 
operating for extended periods (more than 1 minute) against 
a closed discharge valve.

 

 

RELIEF VALVE SETTING AND 
ADJUSTMENT 

The relief valve pressure setting is marked on a metal tag 
attached to the valve cover. Generally, the relief valve should 
be set at least 15 - 20 psi (1.0 - 1.4 Bar) higher than the 
operating pressure, or the external bypass valve setting (if 
equipped). 

 

 

Incorrect settings of the pressure relief 
valve can cause pump component 
failure, personal injury, and property 
damage. 

 

Hazardous pressure 

can cause personal 

injury or property 

damage 

 

 

 

Relief valve cap is exposed to pumpage 
and will contain some fluid 

 

Hazardous or toxic 

fluids can cause 

serious injury. 

DO NOT remove the R /V Cap OR adjust the relief valve 
pressure setting while the pump is in operation.  

1. 

To INCREASE the pressure setting,

 remove the relief 

valve cap (1) and gasket (88).  Loosen the locknut(3), if 
equipped.  Turn the adjusting screw (2) 

inwar

d, or 

clockwise. Inspect the R/V cap gasket (88) and replace 
as required.  Reattach the R/V cap gasket and cap. 

2. 

To DECREASE the pressure settin

g, remove the relief 

valve cap (1) and gasket (88).  Loosen the locknut(3), if 
equipped.  Turn the adjusting screw (2) out

war

d, or 

counterclockwise. Inspect the R/V cap gasket (88) and 
replace as required.  Reattach the R/V cap gasket and 
cap. 

Refer to the individual Blackmer pump parts lists for various 
spring pressure ranges. Unless specified otherwise, pumps 
are supplied from the factory with the relief valve adjusted to 
the mid-point of the spring range. 

 

Summary of Contents for GNX2.5A

Page 1: ...Blackmer Customer Service PUMP PUMP PARTS LIST MODEL 2 2 5 3 4 GNX H 101 C01 101 C02 101 C03 101 C04 SAFETY DATA This is a SAFETY ALERT SYMBOL When you see this symbol on the product or in the manual...

Page 2: ...without guard in place Hazardous pressure can cause personal injury or property damage PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the pump serial number I D number and model de...

Page 3: ...g For viscosities greater than 1000 SSU consult the strainer manufacture instructions Strainers must be cleaned regularly to avoid pump starvation 4 The intake system must be free of air leaks 5 Expan...

Page 4: ...disconnect and lockout electrical power or engine drive before attempting maintenance can cause severe personal injury or death Hazardous machinery can cause serious personal injury Motor adapters all...

Page 5: ...o the face of the splined shaft and record that measurement as A in the equation below 2 Measure depth of coupling engagement zone and record the measurement as B in the equation below 3 Add A B and s...

Page 6: ...5 mm R38 42 0 12 3 0 mm R48 0 14 3 5 mm R65 0 18 4 5 mm R90 0 22 5 5 mm PUMP ROTATION A right hand pump rotates clockwise with the intake and relief valve on the right side when viewed from the drive...

Page 7: ...shaft easily pull out increase the shim thickness the same at all locations and recheck 3f If the shims furthest from the motor shaft easily pull out decrease the shim thickness the same at all locati...

Page 8: ...d motor 5 Check the flow rate to ensure the pump is operating within the expected parameters Record flow rate in the Initial Start Up Information section 6 Check the pressure setting of the relief val...

Page 9: ...ction lift may cause cavitation Partial closing of the discharge valve WILL result in internal relief valve chatter and is NOT recommended For these applications install an external system pressure co...

Page 10: ...ile the pump is running NOTICE The inboard bearings of GNX H models shipped without the gear reducer attached are NOT greased at the factory The inboard bearing MUST be greased after installation of t...

Page 11: ...lockwashers 24B To remove a Bend up the engaged lockwasher tang and rotate the locknut counterclockwise to remove it from the shaft b Slide the lockwasher off the shaft Inspect the lockwasher for dama...

Page 12: ...ft fully into the cylinder d Install the remaining vanes into the top positions of the rotor Rotate the shaft by hand to engage the drive tangs of the mechanical seal jacket in the rotor slots 9 Apply...

Page 13: ...r with the pump shaft 16 Install the Adapter screws 20C into the inboard head and torque to 23 ft lbf 17 RELIEF VALVE ASSEMBLY a Insert the valve 9 into the relief valve bore of the casing with the fl...

Page 14: ...ake windings to verify the integrity of the winding insulation and inspect all terminal box openings and wire connection areas to verify that all components are dry and free of corrosion Long Term Sto...

Page 15: ...l with EP Additive PAO Synthetic Polyalphaolefin Oil PAO EP Synthetic Polyaphoalefin Oil with EP Additive FG Food Grade Oil Figure 10 Standard Gearbox Orientation NOTICE The Ambient Temperature is int...

Page 16: ...h a closed discharge line 3 Pump not securely mounted 4 Bearings worn or damaged 5 Vibration from improperly anchored piping 6 Bent shaft or drive coupling misaligned 7 Excessively worn rotor 8 Malfun...

Page 17: ...101 C00 Page 17 20 GEAR REDUCER TROUBLESHOOTING NOTICE Maintenance shall be performed by qualified technicians only following the appropriate procedures and warnings as presented in this manual...

Page 18: ...101 C00 Page 18 20 This page intentionally left blank...

Page 19: ...101 C00 Page 19 20 This page intentionally left blank...

Page 20: ...215 GPM HXL 6 8 10 Sliding Vane Pumps 130 to 2 220 GPM Refineries Terminals Barges Ships Reciprocating Gas Compressors Liquefied Gas Transfer Boosting Vapor Recovery Hand Operated Pumps Dispensing Tra...

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