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TROUBLESHOOTING
NOTICE:
Maintenance shall be performed by qualified technicians only,
following the appropriate procedures and warnings as presented in this manual.
SYMPTOM
PROBABLE CAUSE
Pump Not Priming
1. Pump not wetted.
2. Worn vanes.
3. Suction valve closed.
4. Internal control valve closed.
5. Air leaks in the suction line.
6. Strainer clogged.
7. Suction line or valves clogged or too restrictive.
8. Broken drive train.
9. Pump vapor-locked.
10. Pump speed too low for priming.
11. Relief valve partially open, worn or not seating properly.
12. Vanes installed incorrectly (see "Vane Replacement").
13. Incorrect Rotation
Reduced Capacity
1. Pump speed too low.
2. Suction valves not fully open.
3. Air leaks in the suction line.
4. Excessive restriction in the suction line (i.e.: undersized piping, too many elbows &
fittings, clogged strainer, etc.).
5. Damaged or worn parts (vanes, discs, liner or rotor).
6. Excessive restriction in discharge line causing partial flow through the relief valve.
7. Relief Valve worn, set too low, or not seating properly.
8. Vanes installed incorrectly (see "Vane Replacement").
9. Liner installed backwards.
Noise
1. Excessive vacuum on the pump due to: (or: Excessive pressure drop in suction
line due to:)
a. Undersized or restricted fittings in the suction line.
b. Pump speed too fast for the viscosity or volatility of the liquid.
c. Pump too far from fluid source.
d. Suction Lift too great.
2. Entrained Air or Vapor in the pumpage.
3. Running the pump for extended periods with a closed discharge line.
4. Pump not securely mounted.
5. Misalignment of pump, reducer or motor.
6. Improper drive line (see "Pump Drive").
7. Bearings worn or damaged.
8. Vibration from improperly anchored piping.
9. Bent shaft, or drive coupling misaligned.
10. Insufficient oil in the gear reducer.
11. Excessively worn rotor.
12. Malfunctioning valve in the system.
13. Relief valve setting too low.
14. Liner installed backwards.
15. Damaged vanes (see following category).