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102-A00     page 5/16

 

OPERATION

 

Operation without guards in place can 
cause serious personal injury, major 
property damage, or death. 

 

Do not operate 

without guard 

in place 

 

 

Disconnecting fluid or pressure 
containment components during pump 
operation can cause serious personal 
injury, death or major property damage 

 

Hazardous pressure 

can cause serious 

personal injury or 

property damage 

 

 

Failure to relieve system pressure prior 
to performing pump service or 
maintenance can cause serious 
personal injury or property damage. 

 

Hazardous pressure 

can cause serious 

personal injury or 

property damage 

 

 

Pumps operating against a closed 
valve can cause system failure, 
personal injury and property damage  

 

Hazardous 

pressure can 

cause personal 

injury or property 

damage 

 
 

PRE-START UP CHECK LIST 

1.  Check the alignment of the pipes to the pump. Pipes 

should be supported so that they do not spring away or 
drop down when pump flanges or union joints are 
disconnected. 

2.  Verify proper coupling alignment. 
3.  Install pressure gauges in the 

1

/

4

" NPT intake and 

discharge ports located on the pump casing to check 
pump performance after start-up. 

4.  Ensure all valves and fittings in piping system are in the 

start-up or operating positions. 

5.  Check the wiring of the pump motor and jog the pump 

motor to verify proper pump rotation. 

 

START UP PROCEDURES 

NOTICE: 

Consult  the  "General  Pump  Troubleshooting"  section  of 
this manual if difficulties during start up are experienced. 

1.  Start the motor.  Priming should occur within one minute. 
2.  Check the inlet and discharge pressure gauges to ensure 

the system is operating within expected parameters.  
Record the gauge readings in the "Initial Start Up 
Information" section of this manual. 

3.  Inspect piping, fittings, and associated system equipment 

for leaks, noise, vibration and overheating. 

4.  Check the flow rate to ensure the pump is operating 

within the expected parameters.  Record flow rate in the 
“Initial Start Up Information” section. 

5.  Check the pressure setting of the relief valve by 

momentarily closing a valve in the discharge line and 
reading the pressure gauge.  This pressure should be 10 
-20 psi (0.7-1.4 bar) higher than the maximum system 
operating pressure, or the external system pressure 
control valve setting (if equipped).  

DO NOT operate the 

pump against a closed discharge valve for more than 
15 seconds.  

If adjustments are needed, refer to the 

"Relief Valve Setting and Adjustment" section of this 
manual. 

 

 

Incorrect settings of the pressure 
relief valve can cause pump 
component failure, personal injury, 
and property damage. 

 

Hazardous pressure 

can cause personal 

injury or property 

damage 

 
 

RUNNING THE PUMP IN REVERSE 
ROTATION 

NOTICE: 

Pump should be operated in reverse rotation for no more 
than 10 minutes and only when a separate pressure relief 
valve  is  installed  to  protect  the  pump  from  excessive 
pressure. 

It may be desirable to run the pump in reverse rotation for 
system maintenance.  The pump will operate satisfactorily in 
reverse rotation for a LIMITED time, 

at a reduced 

performance level. 

 
 

Summary of Contents for HXL10E

Page 1: ...y be obtained from Blackmer s website www blackmer com or by contacting Blackmer Customer Service SAFETY DATA This is a SAFETY ALERT SYMBOL When you see this symbol on the product or in the manual loo...

Page 2: ...use a lifting device capable of supporting the full weight of the pump assemblies Heavy assemblies can cause personal injury or porperty damage PUMP DATA PUMP IDENTIFICATION A pump Identification tag...

Page 3: ...intake pipe For viscosities greater than1000 SSU consult the strainer manufacturer instructions 5 Strainers must be cleaned regularly to avoid pump starvation 6 Intake and discharge piping MUST be fre...

Page 4: ...is manual for parts removal and replacement instructions Figure 4 Reversing the Relief Valve CHECK VALVES If a check valve is used install it at the pump discharge The use of check valves or foot valv...

Page 5: ...culties during start up are experienced 1 Start the motor Priming should occur within one minute 2 Check the inlet and discharge pressure gauges to ensure the system is operating within expected param...

Page 6: ...alve HXL pump models are offered with an optional relief valve assembly bolted onto the pump casing Pumping volatile liquids under suction lift may cause cavitation Partial closing of the discharge va...

Page 7: ...68 Nm HXLJ8 178 lbs ft 241 Nm 50 lbs ft 68 Nm HXL10 178 lbs ft 241 Nm 100 lbs ft 136 Nm 50 lbs ft 68 Nm SCHEDULED MAINTENANCE STRAINERS Strainers must be cleaned regularly to avoid pump starvation Sch...

Page 8: ...he head assembly from the outboard nondriven side of the pump according to steps 4 8 in the Pump Disassembly section of this manual 4 Turn the shaft by hand until a vane comes to the top 12 o clock po...

Page 9: ...5 Remove the head O ring 72 and disc 71 If needed threaded holes are provided in the disc to break it free 6 Remove the top vane then rotate the shaft by hand to bring the next vane to the top until...

Page 10: ...se Refer to the Lubrication section for the recommended grease Install the bearing into the recess of the head g Inspect the grease seal 104 for wear or damage and replace as required Grease the outsi...

Page 11: ...ary O ring of the mechanical seal 153B 153D will come off with the hub a Pull the bearing 24 from the housing in the hub b To remove the mechanical seal stationary seat 153B remove the seal retaining...

Page 12: ...mp Install the six 6 disc retaining screws 71A and lockwashers 71B 7 Install a new head O ring 72 8 Using a hoist carefully attach the head 20 to the casing with the head drain hole towards the bottom...

Page 13: ...ckwasher tang into the slot in the locknut The pump should continue to turn freely when rotated by hand 16 Inspect the grease seal 104 for wear or damage and replace as required Grease the outside dia...

Page 14: ...vanes discs liner or rotor 6 Excessive restriction in discharge line causing partial flow through the relief valve 7 Relief Valve worn set too low or not seating properly 8 Vanes installed incorrectly...

Page 15: ...y too high for the pump speed 3 Relief valve not opening 4 Hydraulic hammer pressure spikes 5 Pump driver driveline drive shaft misalignment 6 Excessively worn vanes or vane slots 7 Settled or solidif...

Page 16: ...102 A00 page 16 16 1809 Century Avenue Grand Rapids Michigan 49503 1530 U S A Telephone 616 241 1611 Fax 616 241 3752 E mail blackmer blackmer com Internet Address www blackmer com...

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