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BLACKMER LB COMPRESSORS 

960474

 

INSTRUCTIONS CB5A-021

 

Installation, Operation, and Maintenance Instructions

 

Section 

Effective 

Replaces 

502 
Aug 2021 
Oct 2019 

MODELS:  LB161B, LB361B, LB601B, 

 

 

 

LB162B, LB362C, LB602C, 

& Discontinued LB602B

 

 

 

r130716 

TABLE OF CONTENTS

 

Safety Data

 ................................................................ 1 

General Information

 

 

Compressor Data ................................................. 2 

 

Nameplate Data .................................................... 3 

 

Maximizing Compressor Life ................................ 4 

Installation

 

 

Location and Piping .............................................. 5 

 

Mounting the Compressor Unit ............................ 5 

 

Stationary Compressors ....................................... 5 

 

Truck Mounted Compressors ............................... 5 

 

Compressor Flywheel ........................................... 6 

 

V-Belt Drive ........................................................... 6 

 

PTO Drive ............................................................. 6 

 

Liquefied Gas Transfer Piping Schematic ........... 7 

 

Typical Transfer Compressor, Drawing ............... 7 

 

Relief Valves ......................................................... 8 

 

4-Way Valves ........................................................ 8 

 

Liquid Traps .......................................................... 8 

 

Temperature and Pressure Switches ........... 8 & 9 

 

Pressure Gauges .................................................. 9

 

 

Operation 

 

Pre-Startup Check List ............................................ 9 

 

Start Up Procedure ............................................... 10 

Maintenance

 

 

Service Schedule .................................................. 11 

 

Tool List ................................................................. 12 

 

Bolt Torque Table.................................................. 12 

 

Crankcase Lubrication .......................................... 13 

 

Setting the Oil Pressure ........................................ 13 

Compressor Disassembly

 ....................................... 14 

Compressor Assembly

 ............................................ 15 

Valve Replacement

 ................................................... 17 

Seal (Packing) Replacement

 ................................... 19 

S3R Seal Replacement

 ............................................. 20 

Bearing Replacement

 ............................................... 21 

Oil Pump Replacement

 ............................................ 22 

Extended Storage

 ..................................................... 22 

Troubleshooting

 ....................................................... 23 

SAFETY DATA

 

 

 

 

This is a SAFETY ALERT SYMBOL. 

When you see this symbol on the product, or in the 

manual, look for one of the following signal words and 

be alert to the potential for personal injury or property 

damage. 

 

Warns of hazards that WILL cause serious personal 

injury, death or major property damage. 

 

Warns of hazards that CAN cause serious personal 

injury, death or major property damage. 

 

Warns of hazards that CAN cause personal injury, or 

property damage. 

NOTICE

 

Indicates special instructions which are very important 

and must be followed. 

 

NOTICE 

Blackmer  compressors 

MUST

  only  be  installed  in 

systems  which  have  been  designed  by  qualified 
engineering personnel.  The system MUST conform to 
all applicable local and national regulations and safety 
standards. 

These  instructions  are  intended  to  assist  in  the 
installation and operation of Blackmer compressors and 

MUST

 be kept with the compressor. 

Blackmer  compressor  service  and  maintenance  shall 
be performed by qualified technicians ONLY.  Service 
and  maintenance shall  conform  to  all  applicable  local 
and national regulations and safety standards. 

Thoroughly  review  this  manual,  all  instructions  and 
hazard  warnings, 

BEFORE

  performing  any  work  on 

the compressor. 

Maintain 

ALL

 system and compressor operation and 

hazard warning decals. 

For handling liquefied gas, NFPA Pamphlet 58 should 
be consulted. 

 

 

 

Summary of Contents for LB161B

Page 1: ...ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal injury or property damage Warns of hazards...

Page 2: ...luid or pressure containment components during compressor operation can cause serious personal injury death or major property damage Hazardous or toxic fluids can cause serious injury Hazardous pressu...

Page 3: ...EPLATE DATA A nameplate is attached to the side of all Blackmer compressors showing the Model No I D No and Serial No These numbers should be available when information or parts are needed for a parti...

Page 4: ...IMIZING COMPRESSOR LIFE Life of critical compressor components such as piston rings valves and packing will vary considerably with each application installation and operating procedures Premature fail...

Page 5: ...Strainers must be cleaned every 180 days or more frequently if the system requires 3 Expansion joints placed within 36 0 9 m of the compressor will compensate for expansion and contraction of the pip...

Page 6: ...e of ignition in explosive atmospheres causing severe personal injury or death Hazardous gases can cause property damage personal injury or death V BELT DRIVES Most Blackmer compressors are driven via...

Page 7: ...INSTALLATION CB5A 021 page 7 24 Figure 4 Liquid Transfer Flow Schematic Figure 5 Vapor Recovery Flow Schematic Figure 6 Typical Liquefied Gas Transfer Compressor...

Page 8: ...h will shut off the intake line to the compressor in the event of an excessive liquid level A vacuum breaking valve is provided on the liquid trap head in case the trap closes and a vacuum develops be...

Page 9: ...or death 2 Re check the system piping and the piping supports to ensure that no piping loads are being placed on the compressor Discharge piping surface temperatures may be hot during operation over...

Page 10: ...ge personal injury or death The oil pump on these models will operate in either direction of crankshaft rotation 2 Verify that the suction and discharge pressures are within the expected ranges Operat...

Page 11: ...injury Hazardous pressure can cause serious personal injury or property damage Explosive gas can cause property damage personal injury or death Extreme heat can cause personal injury or property damag...

Page 12: ...s Internal Snap Ring Pliers Seal Replacement Feeler gauges or Depth Micrometer Piston Clearance Screwdriver Flat Blade Nameplate screws Packing Installation Pliers Rubber Mallet Arbor Press Wrist Pin...

Page 13: ...ng the oil bring the compressor up to normal operating temperature Remove the crankcase drain plug and drain the oil into an adequately sized container Remove the oil pickup screen and clean in a suit...

Page 14: ...and cylinder O rings from the crosshead guide or distance piece 6 Packing Box Removal a Using an adjustable spanner wrench remove the packing box hold down rings Replace the nylon locking inserts in...

Page 15: ...the bearing with grease g Set the top of the connecting rod over the crankshaft journal Replace the connecting rod cap with the dots on the connecting rod and cap on the same side h Start the nuts on...

Page 16: ...e threading the piston clockwise onto the rod Tighten with the 3 adjustable spanner wrench d Follow this same procedure for the second piston e Rotate the crankshaft by hand a number of times to verif...

Page 17: ...rop the liquid relief ball and spring into the head interior 4 Discharge valve Remove the discharge valve cage valve assembly and gasket 5 Inspect the valve for wear or breakage 6 Ensure that the old...

Page 18: ...e the valve hold down screw is removed from the cover plate then place the cover plate and new O ring in position f Install the valve cover plate capscrews and tighten per Table 7 Bolt Torque g Instal...

Page 19: ...o Figures 12 and 13 for proper TYPE 1 component location and orientation 4 Single Seal Packing Box Assembly a Install the lower retainer ring b Install the packing rings spring washers and the upper r...

Page 20: ...last washer to compress the seal spring slightly LB602C Attach the S3R seal cup assembly to the bottom of the packing box c Insert the oil deflector ring excluding LB602 through the top of the packin...

Page 21: ...bearing cone onto each end of the crankshaft with the tapered end outward The bearing race should rest against the shoulder on the crankshaft e Lubricate the bearings with grease 8 Install the cranksh...

Page 22: ...age to the compressor may occur Complete compressor disassembly and replacement of rod packing bearings and other parts may be required 1 Keep a written record storage procedures performed preferably...

Page 23: ...lved bypass line between the suction and discharge lines may be necessary 6 7 Knocks or Other Noises 10 Loose Valves Tighten valve hold down screws 11 11 Worn Internal Parts Inspect through inspection...

Page 24: ...CB5A 021 page 24 24 1809 Century Avenue Grand Rapids Michigan 49503 U S A 616 241 1611 Fax 616 241 3752 www blackmer com...

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