background image

GENERAL INFORMATION 

CB5A-021    page 4/24

 

An 11 character "I.D. No." identifies the construction of the compressor. 

 

B

 

A

 

B

 

A

 

 

C

 

1

 

T

 

A

 

 

4

 

0

 

 

 

                                                 

VALVES 

Code   Fields  

                                                 

 Steel, w/ Liquid Relief 

BA 

 1 & 2 

                                                 

O-RINGS 

 

 Field 3 

                                                 

 Buna-N 

 

                                                 

GASKETS 

 

 Field 4 

                                                 

 Aluminum 

 

                                                 

PISTON RINGS 

 

 Field 5 

                                                 

 Carbon Filled PTFE 

 

                                                 

SEAL (PACKING) ORIENTATION 

 

 Field 6 

                                                 

 All Lips up 

 

                                                 

SEAL MATERIAL 

 

 Field 7 

                                                 

 PTFE 

 

                                                 

CYLINDER & HEAD 

 

 Field 8 

                                                 

 Ductile Iron 

 

                                                 

 GGG40.3 Ductile Iron 

 

                                                 

PISTON RODS 

 

 Field 9 

                                                 

 Black Surface Steel 

 

                                                 

CRANKSHAFT & OIL FILTER 

 

 Field 10                                                   

 No Oil Filter 

 

                                                 

 Extended Crankshaft / No Oil Filter 

 

                                                 

 Spin-on Oil Filter (std) 

 

                                                 

 Ext. Crank / Oil Filter 

 

                                                 

FLYWHEEL * 

 

 Field 11                                                   

 Standard Flywheel 

 

                                                 

 No Flywheel 

 

                                                 

     * Models Configured prior to 11/01/2017 used an “A” in this position to indicate standard selections. 

 

Note:   A 'Z' in any field indicates a non-standard option.      No model is available with all shown options. 

 

Table 2 - ID Number Key

 

 

Table 3 - Year of Manufacture *

            Serial Number:   6 digits and a suffix letter indicating the year of manufacture. 

Suffix 

Year 

1994 

1995 

1996 

1997 

1998 

1999 

2000 

2001 

2002 

2003 

2004 

* Starting in 2005, the suffix letter is no longer used; the year & month of construction is indicated on the nameplate

 

 
 

MAXIMIZING COMPRESSOR LIFE

 

Life  of  critical  compressor  components  such  as  piston 
rings,  valves  and  packing  will  vary  considerably  with 
each application, installation, and operating procedures.  
Premature failure of wear parts can often be attributed to 
one of the following causes: 
 

Excessive Temperatures

 

Primary causes are: 

  Operating  at  pressures  other  than  those  originally 

specified. 

  Handling a different gas than originally specified. 

  Clogged strainer or filter elements. 

  Line sizes too small, or other flow restrictions. 

  Excessive  ambient  temperature  or  suction  gas 

temperature. 

  Valve problems.  (See Foreign Material.) 

  Badly worn piston rings.  (See Foreign Material.) 

Lower  operating  temperatures  will  increase  valve  and 
piston ring life significantly. 

   

 

 

Extreme temperatures caused by 
abnormally high discharge pressure or 
valve problems can be a source of 
ignition in explosive atmospheres 
causing severe personal injury or death. 

 

Hazardous gases 

can cause property 

damage, personal 

injury or death 

 

Foreign Material

 

Solid particles in the gas stream will: 

  Rapidly wear the piston rings and score the cylinder 

wall. 

  Destroy the rod packing causing excessive leakage 

and score the piston rods. 

  Lodge  in  the  valves  causing  loss  of  capacity  and 

broken valve plates and springs. 

Liquid in the gas stream will: 

  Cause broken valve plates and springs. 

  Destroy  the  compressor  if  present  in  sufficient 

Summary of Contents for LB161B

Page 1: ...ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal injury or property damage Warns of hazards...

Page 2: ...luid or pressure containment components during compressor operation can cause serious personal injury death or major property damage Hazardous or toxic fluids can cause serious injury Hazardous pressu...

Page 3: ...EPLATE DATA A nameplate is attached to the side of all Blackmer compressors showing the Model No I D No and Serial No These numbers should be available when information or parts are needed for a parti...

Page 4: ...IMIZING COMPRESSOR LIFE Life of critical compressor components such as piston rings valves and packing will vary considerably with each application installation and operating procedures Premature fail...

Page 5: ...Strainers must be cleaned every 180 days or more frequently if the system requires 3 Expansion joints placed within 36 0 9 m of the compressor will compensate for expansion and contraction of the pip...

Page 6: ...e of ignition in explosive atmospheres causing severe personal injury or death Hazardous gases can cause property damage personal injury or death V BELT DRIVES Most Blackmer compressors are driven via...

Page 7: ...INSTALLATION CB5A 021 page 7 24 Figure 4 Liquid Transfer Flow Schematic Figure 5 Vapor Recovery Flow Schematic Figure 6 Typical Liquefied Gas Transfer Compressor...

Page 8: ...h will shut off the intake line to the compressor in the event of an excessive liquid level A vacuum breaking valve is provided on the liquid trap head in case the trap closes and a vacuum develops be...

Page 9: ...or death 2 Re check the system piping and the piping supports to ensure that no piping loads are being placed on the compressor Discharge piping surface temperatures may be hot during operation over...

Page 10: ...ge personal injury or death The oil pump on these models will operate in either direction of crankshaft rotation 2 Verify that the suction and discharge pressures are within the expected ranges Operat...

Page 11: ...injury Hazardous pressure can cause serious personal injury or property damage Explosive gas can cause property damage personal injury or death Extreme heat can cause personal injury or property damag...

Page 12: ...s Internal Snap Ring Pliers Seal Replacement Feeler gauges or Depth Micrometer Piston Clearance Screwdriver Flat Blade Nameplate screws Packing Installation Pliers Rubber Mallet Arbor Press Wrist Pin...

Page 13: ...ng the oil bring the compressor up to normal operating temperature Remove the crankcase drain plug and drain the oil into an adequately sized container Remove the oil pickup screen and clean in a suit...

Page 14: ...and cylinder O rings from the crosshead guide or distance piece 6 Packing Box Removal a Using an adjustable spanner wrench remove the packing box hold down rings Replace the nylon locking inserts in...

Page 15: ...the bearing with grease g Set the top of the connecting rod over the crankshaft journal Replace the connecting rod cap with the dots on the connecting rod and cap on the same side h Start the nuts on...

Page 16: ...e threading the piston clockwise onto the rod Tighten with the 3 adjustable spanner wrench d Follow this same procedure for the second piston e Rotate the crankshaft by hand a number of times to verif...

Page 17: ...rop the liquid relief ball and spring into the head interior 4 Discharge valve Remove the discharge valve cage valve assembly and gasket 5 Inspect the valve for wear or breakage 6 Ensure that the old...

Page 18: ...e the valve hold down screw is removed from the cover plate then place the cover plate and new O ring in position f Install the valve cover plate capscrews and tighten per Table 7 Bolt Torque g Instal...

Page 19: ...o Figures 12 and 13 for proper TYPE 1 component location and orientation 4 Single Seal Packing Box Assembly a Install the lower retainer ring b Install the packing rings spring washers and the upper r...

Page 20: ...last washer to compress the seal spring slightly LB602C Attach the S3R seal cup assembly to the bottom of the packing box c Insert the oil deflector ring excluding LB602 through the top of the packin...

Page 21: ...bearing cone onto each end of the crankshaft with the tapered end outward The bearing race should rest against the shoulder on the crankshaft e Lubricate the bearings with grease 8 Install the cranksh...

Page 22: ...age to the compressor may occur Complete compressor disassembly and replacement of rod packing bearings and other parts may be required 1 Keep a written record storage procedures performed preferably...

Page 23: ...lved bypass line between the suction and discharge lines may be necessary 6 7 Knocks or Other Noises 10 Loose Valves Tighten valve hold down screws 11 11 Worn Internal Parts Inspect through inspection...

Page 24: ...CB5A 021 page 24 24 1809 Century Avenue Grand Rapids Michigan 49503 U S A 616 241 1611 Fax 616 241 3752 www blackmer com...

Reviews: