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INSTALLATION 

CHECK VALVES 

The use of check valves or foot valves in the supply tank is 
not recommended with self-priming, positive displacement 
pumps.  

If the possibility of liquid backflow exists when the pump is off, 
a check valve in the pump discharge piping is recommended 
because the pump can motor in the reverse rotation and 
create undue stress on all attached components.  Never start 
a pump when it is rotating in the reverse rotation as the added 
starting torque can damage the pump and related equipment. 

 

PUMP MOUNTING 

A solid foundation reduces noise and vibration, and will 
improve pump performance. On permanent installations it is 
recommended the pumping unit be secured by anchor bolts 
as shown in Figure 4. This arrangement allows for slight 
shifting of position to accommodate alignment with the 
mounting holes in the base plate. 

For new foundations, it is suggested that the anchor bolts be 
set in concrete. When pumps are to be located on existing 
concrete floors, holes should be drilled into the concrete to 
hold the anchor bolts. 

When installing units built on channel or structural steel type 
bases, use care to avoid twisting the base out of shape when 
anchor bolts are tightened. Shims should be used under the 
edges of the base prior to tightening of the anchor bolts to 
prevent distortion. 
 

BOLT

BASE

STANDARD

PIPE

WASHER

 

Figure 4 – Pipe Type Anchor Bolt 

 

COUPLING ALIGNMENT 

The pump must be directly coupled to a gear reducer and/or 
driver with a flexible coupling.  Both angular and parallel 
coupling alignment MUST be maintained between the pump, 
gear, motor, etc. in accordance with manufacturer’s 
instructions.  See Figure 5. 

1.  Parallel alignment:  The use of a laser alignment tool or 

dial indicator is preferred.  If a laser alignment tool or dial 
indicator is not available, use a straightedge.  Turn both 
shafts by hand, checking the reading through one 
complete revolution.  Maximum offset should be less 
than .005" (0.127 mm). 

2.  Angular alignment:  Insert a feeler gauge between the 

coupling halves.  Check the spacing at 90° increments 
around the coupling (four checkpoints).  Maximum 
variation should not exceed 0.005" (0.127 mm).  Some 
laser alignment tools will check angular alignment as 
well. 

3.  Replace the coupling guards after setting alignment. 

 

Figure 5 – Coupling Alignment 

 

Do not operate 

without guard 

in place 

OPERATION WITHOUT GUARDS IN 
PLACE CAN CAUSE SERIOUS 
PERSONAL INJURY, MAJOR 
PROPERTY DAMAGE, OR DEATH. 

 
 

PUMP ROTATION 

NOTICE: 

CONFIRM CORRECT PUMP ROTATION BY CHECKING 
THE PUMP ROTATION ARROWS AND FLOW DIRECTION 
RESPECTIVE TO PIPING FLOW DIRECTION.  DO NOT 
OPERATE THE PUMP IN REVERSE ROTATION TO 
REVERSE THE DIRECTION OF FLOW. 

1.  Determine direction of flow where the pump will be 

installed. 

2.  Confirm pump is installed in piping so that the flow will 

pass through the pump from inlet to outlet.  The inlet of 
the pump has “INLET” cast in the cylinder and the outlet 
for the LDF Model pump is through the ¾” NPT port on 
the top of the cylinder. 

3.  Briefly “jog” pump with pump driver. Check rotation of 

pump driver with respect to rotation arrow on pump. 

4.  If rotation of the driver and pump do not match the pump 

rotation arrows, the pump driver must be reversed.  

 

Summary of Contents for LDF1A

Page 1: ... the manual look for one of the following signal words and be alert to the potential for personal injury death or major property damage Warns of hazards that WILL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage NOTICE Indicates speci...

Page 2: ...hout guard in place OPERATION WITHOUT GUARDS IN PLACE CAN CAUSE SERIOUS PERSONAL INJURY MAJOR PROPERTY DAMAGE OR DEATH PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the pump serial number I D number and model designation is attached to each pump It is recommended that the data from this tag be recorded and filed for future reference If replacement parts are needed or if inform...

Page 3: ...d regularly to avoid pump starvation 4 The intake and discharge piping system must be free of all leaks 5 Expansion joints placed at least 36 0 9m from the pump will compensate for expansion and contraction of the pipes Contact the flexible connector hose manufacturer for required maintenance care and design assistance in their use 6 Install pressure gauges in the NPT ports provided in the pump ca...

Page 4: ...ible coupling Both angular and parallel coupling alignment MUST be maintained between the pump gear motor etc in accordance with manufacturer s instructions See Figure 5 1 Parallel alignment The use of a laser alignment tool or dial indicator is preferred If a laser alignment tool or dial indicator is not available use a straightedge Turn both shafts by hand checking the reading through one comple...

Page 5: ...or leakage from the piping and equipment 5 Check for excessive noise vibration or overheating of the pump reducer and motor 6 If possible check the flow rate 7 With the manual valve in the bypass line OPEN check the pressure setting of the relief valve by slowly closing a valve in the discharge line and reading the pressure gauge As the valve in the discharge line is closed the pump discharge pres...

Page 6: ...t operate without guard in place OPERATION WITHOUT GUARDS IN PLACE CAN CAUSE SERIOUS PERSONAL INJURY MAJOR PROPERTY DAMAGE OR DEATH NOTICE MAINTENANCE SHALL BE PERFORMED BY QUALIFIED TECHNICIANS ONLY FOLLOWING THE APPROPRIATE PROCEDURES AND WARNINGS AS PRESENTED IN THIS MANUAL SCHEDULED MAINTENANCE STRAINERS Strainers must be cleaned regularly to avoid pump starvation Schedule will depend upon the...

Page 7: ...the head assembly is removed 6 Remove the head capscrews 21 and carefully pry the head 20 away from the cylinder 7 Slide the head off the shaft The head O ring 72 bearing 24 and mechanical seal 153 will come off with the head assembly Remove and discard the head O ring 8 Pull the bearing 24 from the housing in the head 9 Place a cloth under the seal to prevent damage Using a blunt instrument gentl...

Page 8: ...d 16 Tighten the locknut 24A with a spanner wrench to pull the rotor flat against the back wall of the cylinder DO NOT overtighten the locknut and bend or shear the inner tang Adjustment to the locknuts will be made after the head is installed 17 Insert the vanes 14 into the slots in the rotor ensuring that the relief groove is facing toward the direction of rotation See Figure 6 18 Apply a light ...

Page 9: ...tment grasp the nut and washer with fingers and rotate back and forth If this cannot be done one or both locknuts are too tight and should be alternately loosened one stop at a time 001 25 microns Begin by loosening the locknut 24A adjusted last 44 Attach the new bearing cover gasket 26 and the bearing cover 27 to the non driven side of pump with the grease fitting 76 upward Install and tighten th...

Page 10: ...ded periods with a closed discharge line 3 Pump not securely mounted 4 Misalignment of pump or motor base mounted pumps 5 Bearings worn or damaged 6 Vibration from improperly anchored piping 7 Bent shaft or drive coupling misaligned 8 Excessively worn rotor 9 Malfunctioning valve in the system 10 Relief valve setting too low 11 Damaged vanes see following category Damaged Vanes 1 Foreign objects e...

Page 11: ...501 F00 Page 11 12 NOTES ...

Page 12: ...er com for complete information on all Blackmer products 1809 Century Avenue Grand Rapids Michigan 49503 1530 U S A Telephone 616 241 1611 Fax 616 241 3752 E mail blackmer blackmer com Internet Address www blackmer com ...

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