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105-A00    page 4/12 

INSTALLATION 

COUPLING ALIGNMENT 

The pump must be directly coupled to a gear reducer and/or 
driver with a flexible coupling.  Both angular and parallel 
coupling alignment MUST be maintained between the pump, 
gear, motor, etc. in accordance with manufacturer’s 
instructions.  See Figure 4. 

1.  Parallel alignment:  The use of a laser alignment tool or 

dial indicator is preferred.  If a laser alignment tool or 
dial indicator is not available, use a straightedge.  Turn 
both shafts by hand, checking the reading through one 
complete revolution.  Maximum offset should be less 
than .0005" (0.127 mm). 

2.  Angular alignment:  Insert a feeler gauge between the 

coupling halves.  Check the spacing at 90° increments 
around the coupling (four checkpoints).  Maximum 
variation should not exceed 0.005" (0.127 mm).  Some 
laser alignment tools will check angular alignment as 
well. 

3.  Replace the coupling guards after setting alignment. 

 

Figure 4 – Coupling Alignment 

 

Do not operate 

without guard 

in place 

OPERATION WITHOUT GUARDS IN 
PLACE CAN CAUSE SERIOUS 
PERSONAL INJURY, MAJOR 
PROPERTY DAMAGE, OR DEATH. 

 
 

PUMP ROTATION 

NOTICE: 

CONFIRM CORRECT PUMP ROTATION BY CHECKING 
THE PUMP ROTATION ARROWS RESPECTIVE TO PUMP 
DRIVER ROTATION. 
 
 

TO CHANGE PUMP ROTATION 

To reverse rotation, the pump must be disassembled then 
reassembled with the shaft on the opposite side of the pump.  
See the ‘Maintenance’ section for instructions. 

 

OPERATION 

 

 

 

Do not operate 

without guard 

in place 

OPERATION WITHOUT GUARDS IN 
PLACE CAN CAUSE SERIOUS 
PERSONAL INJURY, MAJOR 
PROPERTY DAMAGE, OR DEATH. 

 

 

 

 

Hazardous pressure 

can cause personal 

injury or property 

damage

 

DISCONNECTING FLUID OR PRESSURE 
CONTAINMENT COMPONENTS DURING 
PUMP OPERATION CAN CAUSE 
SERIOUS PERSONAL INJURY, DEATH 
OR MAJOR PROPERTY DAMAGE.

 

 

 

 

Hazardous pressure 

can cause personal 

injury or property 

damage 

FAILURE TO RELIEVE SYSTEM 
PRESSURE PRIOR TO PERFORMING 
PUMP SERVICE OR MAINTENANCE 
CAN CAUSE PERSONAL INJURY OR 
PROPERTY DAMAGE. 

 

 

Hazardous pressure 

can cause personal 

injury or property 

damage 

PUMPS OPERATING AGAINST A 
CLOSED VALVE CAN CAUSE SYSTEM 
FAILURE, PERSONAL INJURY AND 
PROPERTY DAMAGE  

 

PRE-START UP CHECK LIST 

1.  Check the alignment of the pipes to the pump. Pipes 

should be supported so that they do not spring away or 
drop down when pump flanges or union joints are 
disconnected. 

2.  Check the entire pumping system to verify that the proper 

inlet and discharge valves are fully open, and that the 
drain valves and other auxiliary valves are closed. 

3.  Install suction and discharge pressure gauges on the 

pump in the threaded connections provided. These can be 
used to check actual suction and discharge conditions 
after pump start-up. 

4.  Check the wiring of the motor. 
5.  Briefly start the pump to verify proper rotation direction. 
 

 

Summary of Contents for XLW1 1/2

Page 1: ...the product or in the manual look for one of the following signal words and be alert to the potential for personal injury death or major property damage Warns of hazards that WILL cause serious person...

Page 2: ...FAILURE TO RELIEVE SYSTEM PRESSURE PRIOR TO PERFORMING PUMP SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE PUMP DATA PUMP IDENTIFICATION A pump Identification tag containing the...

Page 3: ...f the pipes Contact the flexible connector hose manufacturer for required maintenance care and design assistance in their use 6 Install pressure gauges in the NPT ports provided in the pump casing to...

Page 4: ...led then reassembled with the shaft on the opposite side of the pump See the Maintenance section for instructions OPERATION Do not operate without guard in place OPERATION WITHOUT GUARDS IN PLACE CAN...

Page 5: ...SHING THE PUMP SOME RESIDUAL FLUID WILL REMAIN IN THE PUMP AND PIPING NOTICE PROPERLY DISPOSE OF ALL WASTE FLUIDS IN ACCORDANCE WITH THE APPROPRIATE CODES AND REGULATIONS PUMP RELIEF VALVE NOTICE THE...

Page 6: ...FLUSHED AND DECONTAMINATED INSIDE AND OUT PRIOR TO PERFORMING SERVICE OR MAINTENANCE NOTICE MAINTENANCE SHALL BE PERFORMED BY QUALIFIED TECHNICIANS ONLY FOLLOWING THE APPROPRIATE PROCEDURES AND WARNIN...

Page 7: ...up the engaged lockwasher tang and rotate the locknut counterclockwise to remove it from the shaft b Slide the lockwasher 24B off the shaft Inspect the lockwasher for damage and replace as required c...

Page 8: ...d shaft into the casing 12 d Install all remaining vanes 14 into the top positions of the rotor 6 Install the disc 71 on the inboard side of the pump with the seal cavity facing outward and the disc r...

Page 9: ...and should be alternately loosened one stop at a time 001 25 microns Begin by loosening the locknut 24A adjusted last 16 Inspect the grease seal 104 for wear or damage and replace as required Grease t...

Page 10: ...ed 6 Vibration from improperly anchored piping 7 Bent shaft or drive coupling misaligned 8 Excessively worn rotor 9 Malfunctioning valve in the system 10 Relief valve setting too low 11 Liner installe...

Page 11: ...105 A00 Page 11 12 NOTES...

Page 12: ...215 GPM HXL 6 8 10 Sliding Vane Pumps 130 to 2 220 GPM Refineries Terminals Barges Ships Reciprocating Gas Compressors Liquefied Gas Transfer Boosting Vapor Recovery Hand Operated Pumps Dispensing Tra...

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