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AODDAMPENER™ 

2

Temperature & Pressure Hazard

Temperature and pressure reduce the strength and chemical 

resistance of plastic, metal, elastomers and PTFE.

Charging / Pressurization

Charge or pressurize dampener with clean compressed air only. 

DO NOT USE OXYGEN.

 

Dampener Diaphragm Failure

AODDampener models utilize a PTFE diaphragm to separate 

system fluid from the air supply. When failure occurs, system 

fluid may be expelled from the air valve. Always perform 

preventive maintenance and replace diaphragm before excessive 

wear occurs.

Maintenance Hazards

Never overtighten fasteners. This may cause leakage of system 

fluid and damage to dampener body. Bolts should not be 

reused as re-torquing reduces bolt strength. 

After dampener 

maintenance or disassembly, use new fasteners and 

torque fasteners according to specification on dampener 

tag. If missing, consult distributor or factory for torque 

specifications.

General Safety

DO NOT

 misuse dampener, including but not limited to over-

pressurization, modification of parts, using incompatible 

chemicals, or operating with worn or damaged parts. 

DO NOT

 

use any gases other than compressed air to charge dampener. 

DO NOT USE OXYGEN

. Any misuse could result in serious 

bodily injury, death, fire, explosion or property damage.

Over-Pressurization

Never exceed the maximum pressure rating for the dampener 

model being used. Maximum allowable working pressure 

(MAWP) is specified on dampener serial tag or marked on 

dampener. Maximum allowable working pressure (MAWP) is 

rated at 70°F (21°C).

Temperature Limits

DO NOT

 exceed the operating temperature limits for the body 

and/or diaphragm materials being used. Excessive temperature 

will result in dampener failure. For temperature limits, refer to the 

“Temperature Limits” section of this Manual. Temperature limits 

are stated at zero psi/bar. 

Installation and Startup Hazards

Install dampener before charging or pressurizing. 

DO NOT

 

start system or assembly without first charging or pressurizing 

dampener. Failure to charge may result in damage to the PTFE 

diaphragm. 

CAUTION!

Equipment Misuse Hazard

 

DO NOT

 operate a dampener that is leaking, damaged, 

corroded or otherwise unable to contain internal fluid, air or 

gas pressure.

 

DO NOT

 pump incompatible fluids through dampener. Consult 

distributor or factory if you are not sure of the compatibility of 

system fluids with dampener materials.

 

▪ AODDampener models are designed to operate with 

compressed air 

only

. Other compressed gases have not been 

tested and may be unsafe to use. 

DO NOT USE OXYGEN.

 

▪ Always shut off air supply, remove internal dampener 

pressure and shut dampener isolation valve before performing 

dampener maintenance or repair.

 

▪ Remove all pressure from dampener AND pumping system 

before disassembly, removal or maintenance.

 

Static spark can cause an explosion resulting in severe 

injury or death. Ground dampeners and pumping system 

when pumping flammable fluids or operating in flammable 

environments.

 

▪ Observe all safety symbols in installation and operation 

instructions.

 

▪ The internal dampener pressure will equal the maximum fluid 

pressure of the system in which it is installed.

 

DO NOT

 exceed maximum allowable working pressure 

(MAWP) specified on dampener serial tag or marked on 

dampener. If missing, 

DO NOT

 use dampener without 

consulting distributor or factory for maximum pressure rating.

 

▪ Always make sure safety shutoff valves, regulators, pressure 

relief valves, gauges, etc. are working properly before starting 

system or assembly.

 

▪ Verify dampener model received against purchase order and 

shipper.

 

▪ Before starting a system or assembly make certain the 

discharge point of the piping system is clear and safe, and all 

persons have been warned to stand clear.

 

DO NOT

 put your face or body near dampener when the 

system or assembly is operating or dampener is pressurized.

CAUTION!

General Safety

NOTES

Special instructions for safe and satisfactory installation, operation and maintenance.

CAUTIONS

Equipment damage, injury or death could occur if these cautions are not observed.

WARNINGS

Danger of serious injury or death could occur if these warnings are ignored.

The following symbols indicate cautions, warnings and notes that must be observed for safe and satisfactory installation, operation and 

maintenance of dampener.

Safety Symbols

Dampeners should only be installed, operated and repaired by experienced and trained professional mechanics. Read and observe all 

instructions and safety warnings in this Manual before installing, operating or repairing dampeners.

SAFETY Warnings

Summary of Contents for AODDampener

Page 1: ...g system maximizing the reduction in pulsation When sized correctly and properly installed the AODDampener will greatly reduce the damaging effects of pressure variations and improve the efficiency of transferring fluids All dampeners manufactured by BLACOH use pressure bodies made in the USA to ensure quality Prior to shipment each and every dampener is factory pressure tested to assure proper fu...

Page 2: ... Fluid Controls Inc Model No Serial No Pump Area and Number Purchased From Contact Phone Email Installation Date MODEL Specifications Installation Information Table of Contents SAFETY Warnings 2 Safety Symbols 2 General Safety 2 Equipment Misuse Hazard 2 GENERAL Information 3 Must Read Before Installation 3 Installation Notes 3 ATEX Standard 3 Temperature Limits 3 Maintenance 3 Installation Operat...

Page 3: ...ain internal fluid air or gas pressure DO NOT pump incompatible fluids through dampener Consult distributor or factory if you are not sure of the compatibility of system fluids with dampener materials AODDampener models are designed to operate with compressed air only Other compressed gases have not been tested and may be unsafe to use DO NOT USE OXYGEN Always shut off air supply remove internal d...

Page 4: ...Standard Dampening of flow pulsations can only be effective if a minimum of 5 to 10 psi 0 4 to 0 7 bar back pressure downstream of dampener is available A Blacoh back pressure valve may be required downstream of dampener except when dampener is used as an inlet stabilizer for the inlet side of the pump It is recommended that a Blacoh pressure relief valve be installed in all pump systems to ensure...

Page 5: ...o conduct such regular inspections and replacement will void the product warranty given by the manufacturer and the manufacturer will have no liability whatsoever for any vessel failure or malfunction Step 1 Installation Position Install the dampener inline as close to the pump discharge as possible to absorb the pulse at its source and before any downstream equipment such as risers valves elbows ...

Page 6: ... dampener is fully functional and will operate automatically when the pump is started To avoid damage to diaphragms DO NOT start the pump before compressed air is supplied to dampener Step 3 Startup If a diaphragm failure occurs it is possible for the pumped product to enter the dampener air chamber and be expelled from the dampener exhaust It is recommended that the exhaust be plumbed to a safe a...

Page 7: ...and bolts Process liquid may be present if diaphragm failure has occurred Always wear safety glasses and other appropriate safety equipment when disassembling dampener 6 The backup diaphragm is attached to the air control shaft Gently pull down on the diaphragm to slide the shaft out from the automatic valve in the non wetted housing If the shaft does not slide out easily remove the muffler insert...

Page 8: ...until O ring grooves align b Position the first O ring into the first groove on the tool to install the O ring in groove 5 of the automatic valve Use your finger to cover the top of slide to prevent the O ring from slipping out of place and push the slide forward to properly position the O ring on the tool c With the slide held in place insert the tool into the automatic valve until the shoulder o...

Page 9: ...o the shaft with two hands and stop when hand tight Remove the diaphragm and shaft from the vise and insert the shaft into the automatic valve Reassembly 1 If removed on disassembly reinstall the backup plate Clean and dry the internal housing surface taking particular care to ensure the flange area is completely clean and dry Slide the backup plate onto the non wetted housing until it rests on th...

Page 10: ...holes aligned Ensure the diaphragms fit together snugly to minimize any air between them 6 Insert bolts with flat washers through the top side Attach flat washers and lock nuts on the bottom side for each bolt Lubricate bolt threads with anti seize compound or oil before installing nuts to prevent galling 7 Torque bolts in a star pattern according to the following torque specifications AOD 10 1 in...

Page 11: ...ed Housing 2 Non wetted Housing 3 Bolt 4 Washer 5 Nut 6 PTFE Diaphragm 7 Backup Diaphragm 8 Air Control Shaft 9 O Ring 10 Backup Plate 11 Retaining Ring 12 Plug 13 Muffler 14 Automatic Valve 13 3 4 2 12 10 11 9 8 7 6 1 4 5 14 Exploded View ...

Page 12: ... available on Blacoh s website at www Blacoh com M26E11_030 Manufacturer s Limited Warranty Return Policy PROUDLY MANUFACTURED IN THE USA Blacoh Headquarters 601 Columbia Ave Bldg D Riverside CA 92507 USA 951 342 3100 www Blacoh com Sales Blacoh com ...

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