background image

AODDAMPENER™

After the initial torque of fasteners, bolts may lose strength when re-torqued. Failure to replace both nuts and bolts upon each vessel 

reassembly will void the product warranty given by the manufacturer and the manufacturer will have no liability whatsoever for any 

vessel failure or malfunction. 

CAUTION! Replace nut and bolt fasteners at each reassembly with fasteners of equal grade/strength value. DO NOT 

reuse old nuts and bolts.

Dampeners require very little maintenance. 
PTFE diaphragm replacement should be part of a preventive maintenance program. As with any pumping system, wear is dependent 

on many factors including material, temperature, chemicals, fluid abrasiveness and system design. This suggested maintenance 

program may need to be adjusted according to specific applications.
Periodic inspection of the dampener and fasteners should be conducted to visually check for signs of over-pressurization, fatigue, 

stress or corrosion. Body housings and fasteners must be replaced at first indication of deterioration.

Remove all pressure from dampener AND pumping system before disassembly, removal or maintenance.

Maintenance

Material

Temperature Limit

PTFE Diaphragm

+40°F  to  +220°F (+4°C  to  +104°C)

Buna-N

+10°F  to  +180°F (-12°C  to  +82°C)

Operating temperatures are based on the maximum temperature 

of the wetted dampener components only. Non-wetted dampener 

components may have a lower temperature limit. Temperature 

and certain chemicals may reduce the maximum allowable 

working pressure (MAWP) of the dampener.

Temperature Limits

Certain models made for the European market are intended for use in potentially explosive atmospheres and meet the 

requirements of ATEX directive 2014/34/EU. These models have the AT designation at the end of the part number, comply with 

ISO 80079-36, and have an ATEX rating of II 2GD Ex h IIB T4 Gb Db. AT models have a grounding lug and must be grounded 

(earthed) before operation.

ATEX Standard

Dampening of flow pulsations can only be effective if a minimum of 5 to 10 psi (0.4 to 0.7 bar) back pressure downstream of 

dampener is available. A Blacoh back pressure valve may be required downstream of dampener, except when dampener is 

used as an inlet stabilizer for the inlet side of the pump.
It is recommended that a Blacoh pressure relief valve be installed in all pump systems to ensure compliance with pressure 

limits on system equipment.
To avoid possible damage to diaphragm from a system pressure test, prior to test dampener must be equipped with a constant 

source of compressed air with pressure equal to or greater than system test pressure.
Install dampener inline as close to the pump discharge/inlet or quick closing valve as possible. Dampener installation should 

be no more than ten pipe diameters from pump discharge/inlet or quick closing valve.

It is recommended that an isolation valve be installed between the dampener and system piping.

Installation Notes

DO NOT 

use Oxygen to charge dampener. Use clean 

compressed air only. 

 

DO NOT 

exceed maximum allowable working pressure 

(MAWP) specified on dampener serial tag or marked on 

dampener.
Turn pump off and remove all pressure from system prior 

to dampener installation.
Always wear safety glasses and other appropriate 

safety equipment when installing, charging or repairing 

dampener.

Danger of static spark! 

Grounding precautions must 

be considered when dampener is used in flammable or 

explosive environments.
ATEX models must be grounded (earthed) before 

operation.

DO NOT 

operate a dampener that is leaking, damaged, 

corroded or otherwise unable to contain internal fluid, air 

or gas pressure.
Temperature, pressure and chemicals affect the strength 

of plastic, elastomer and metal components.
Due to the nature of the material, PTFE diaphragm will 

cold flow

. Prior to installation, tighten bolts to torque 

specification on dampener tag.

Must Read Before Installation

For safe and satisfactory operation of dampener read all safety warnings, caution statements and this complete Manual before 

installation, startup, operation or maintenance.

GENERAL Information

Summary of Contents for AODDampener

Page 1: ...g system maximizing the reduction in pulsation When sized correctly and properly installed the AODDampener will greatly reduce the damaging effects of pressure variations and improve the efficiency of transferring fluids All dampeners manufactured by BLACOH use pressure bodies made in the USA to ensure quality Prior to shipment each and every dampener is factory pressure tested to assure proper fu...

Page 2: ... Fluid Controls Inc Model No Serial No Pump Area and Number Purchased From Contact Phone Email Installation Date MODEL Specifications Installation Information Table of Contents SAFETY Warnings 2 Safety Symbols 2 General Safety 2 Equipment Misuse Hazard 2 GENERAL Information 3 Must Read Before Installation 3 Installation Notes 3 ATEX Standard 3 Temperature Limits 3 Maintenance 3 Installation Operat...

Page 3: ...ain internal fluid air or gas pressure DO NOT pump incompatible fluids through dampener Consult distributor or factory if you are not sure of the compatibility of system fluids with dampener materials AODDampener models are designed to operate with compressed air only Other compressed gases have not been tested and may be unsafe to use DO NOT USE OXYGEN Always shut off air supply remove internal d...

Page 4: ...Standard Dampening of flow pulsations can only be effective if a minimum of 5 to 10 psi 0 4 to 0 7 bar back pressure downstream of dampener is available A Blacoh back pressure valve may be required downstream of dampener except when dampener is used as an inlet stabilizer for the inlet side of the pump It is recommended that a Blacoh pressure relief valve be installed in all pump systems to ensure...

Page 5: ...o conduct such regular inspections and replacement will void the product warranty given by the manufacturer and the manufacturer will have no liability whatsoever for any vessel failure or malfunction Step 1 Installation Position Install the dampener inline as close to the pump discharge as possible to absorb the pulse at its source and before any downstream equipment such as risers valves elbows ...

Page 6: ... dampener is fully functional and will operate automatically when the pump is started To avoid damage to diaphragms DO NOT start the pump before compressed air is supplied to dampener Step 3 Startup If a diaphragm failure occurs it is possible for the pumped product to enter the dampener air chamber and be expelled from the dampener exhaust It is recommended that the exhaust be plumbed to a safe a...

Page 7: ...and bolts Process liquid may be present if diaphragm failure has occurred Always wear safety glasses and other appropriate safety equipment when disassembling dampener 6 The backup diaphragm is attached to the air control shaft Gently pull down on the diaphragm to slide the shaft out from the automatic valve in the non wetted housing If the shaft does not slide out easily remove the muffler insert...

Page 8: ...until O ring grooves align b Position the first O ring into the first groove on the tool to install the O ring in groove 5 of the automatic valve Use your finger to cover the top of slide to prevent the O ring from slipping out of place and push the slide forward to properly position the O ring on the tool c With the slide held in place insert the tool into the automatic valve until the shoulder o...

Page 9: ...o the shaft with two hands and stop when hand tight Remove the diaphragm and shaft from the vise and insert the shaft into the automatic valve Reassembly 1 If removed on disassembly reinstall the backup plate Clean and dry the internal housing surface taking particular care to ensure the flange area is completely clean and dry Slide the backup plate onto the non wetted housing until it rests on th...

Page 10: ...holes aligned Ensure the diaphragms fit together snugly to minimize any air between them 6 Insert bolts with flat washers through the top side Attach flat washers and lock nuts on the bottom side for each bolt Lubricate bolt threads with anti seize compound or oil before installing nuts to prevent galling 7 Torque bolts in a star pattern according to the following torque specifications AOD 10 1 in...

Page 11: ...ed Housing 2 Non wetted Housing 3 Bolt 4 Washer 5 Nut 6 PTFE Diaphragm 7 Backup Diaphragm 8 Air Control Shaft 9 O Ring 10 Backup Plate 11 Retaining Ring 12 Plug 13 Muffler 14 Automatic Valve 13 3 4 2 12 10 11 9 8 7 6 1 4 5 14 Exploded View ...

Page 12: ... available on Blacoh s website at www Blacoh com M26E11_030 Manufacturer s Limited Warranty Return Policy PROUDLY MANUFACTURED IN THE USA Blacoh Headquarters 601 Columbia Ave Bldg D Riverside CA 92507 USA 951 342 3100 www Blacoh com Sales Blacoh com ...

Reviews: