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BLACOH F

LUID 

C

ONTROL

, I

NC

.

  

4

I

NSTALLATION 

N

OTES

Dampening  of  flow  pulsations  can  only  be  effective  if  5  to  10  psi  (0.4  to  0.7  bar)  back  pressure 

downstream  of  dampener  is  available.  A  BLACOH  back  pressure  valve  may  be  required  downstream  of 

dampener. 
It  is  recommended  that  a BLACOH  pressure  relief  valve  be  installed  in  all  pump  systems  to  ensure 

compliance with pressure limits on system equipment. 

To avoid possible damage to bladder/bellows from a system pressure test, do the following:  

Adjustable 

and  Chargeable  models

  —  charge  dampener  to  80%  of  the  sy

stem  test  pressure  prior  to  test.  

Automatic models

 — dampener must be equipped with a constant source of compressed air prior to test; 

connect a compressed air line and dampener will pressurize itself. 
Install  dampener  in-line,  as  close  to  the  pump  discharge/inlet  or  quick  closing  valve  as  possible.  

Dampener  installation  should  be  no  more  than  ten  pipe  diameters  from  pump  discharge/inlet  or  quick 

closing valve. 

It is recommended that an isolation valve be installed between the dampener and system piping. 

ATEX S

TANDARD

Certain  models  made  for  the  European  market  comply  with  the  ATEX  standard  for  use  in  potentially 

explosive atmospheres. These models have the AT designation at the end of the part number and comply 

with  EC  standard  EN-13463-5  with  protection  degree  of  II  2GD  TXC.    AT  models  have  a  grounding  lug 

and must be grounded (earthed) before operation. 

M

AINTENANCE

Remove all pressure from dampener AND pumping system before disassembly, removal or maintenance. 

Dampeners require very little maintenance.  There is only ONE wear part – the elastomeric bladder or the PTFE 

bellows. There is no need for lubrication.   
Elastomeric  bladder  replacement  should  be  part  of  a  preventive  maintenance  program.    Dampeners  used  in 

conjunction with diaphragm pumps should have the bladders replaced at least every second time the diaphragms 

in  the  pump  are  replaced.    As  with  any  pumping  system,  wear  is  dependent  on  many  factors  including  material, 

temperature, chemicals, fluid abrasiveness and system  design.  This suggested maintenance program may need 

to be adjusted according to specific applications.   

Periodic  inspection  of  the  dampener  and  fasteners  should

  be  conducted  to  visually  check  for  signs  of  over-

pressurization,  fatigue,  stress,  or  corrosion.    Body  housings  and  fasteners  must  be  replaced  at  first  indication  of 

deterioration.   

C A U T I O N !  Replace nut and bolt fasteners on metal models at each re-assembly with fasteners 

of equal grade/strength value.  DO NOT re-use old nuts and bolts. 

After the initial torque of fasteners, bo

lts will usually lose up to 20% of their strength when re-torqued.  Failure to 

replace  both  nuts  and  bolts  upon  each  vessel  reassembly  will  void  the  product  warranty  given  by  Blacoh  Fluid 

Control, Inc. and Blacoh Fluid Control, 

Inc. will have no liability whatsoever for any vessel failure or malfunction.  

Where  dampeners  are used in corrosive  environments, nut  and  bolt  fasteners should be regularly inspected  and 

replaced  with  nut  and  bolt  fasteners  of  equal  grade/strength  value  if  corrosion

  is  observed.    Failure  to  conduct 

such  regular  inspections  and  replacement  will  void  the 

product  warranty  given  by  Blacoh  Fluid  Control,  Inc.  and 

Blacoh Fluid Control, Inc. will have no liability

 whatsoever for any vessel failure or malfunction. 

I M P O R T A N T !   AFTER  MAINTENANCE  OR  RE-ASSEMBLY  OF  METAL  MODELS,  USE  NEW 

FASTENERS AND TORQUE FASTENERS ACCORDING TO SPECIFICATION ON DAMPENER TAG. 

DO  NOT

  use  dampener  if  the  fasteners  (nuts  and  bolts)  are  corroded.    Check  for  fastener  corrosion 

frequently, especially in atmospheres containing salt or corrosive chemicals, or if dampener leakage has 

occurred.

Summary of Contents for Sentry

Page 1: ...n never Oxygen is introduced into the non wetted side of the dampener The gas charge is contained by the bladder or bellows preventing contact between the system fluid and the gas When the dampener is sized correctly properly installed and charged according to the instructions provided it will greatly reduce the damaging effects of pressure variations in piping systems and significantly improve th...

Page 2: ...DEL SPECIFICATIONS INSTALLATION INFORMATION Model No Serial No Installation Date Body Material Wetted Non wetted Bladder Bellows Material Pump Area and Number Purchased From Contact Phone E Mail THE WORD DAMPENER AS USED IN THIS MANUAL HAS THE SAME MEANING AS PULSATION DAMPENER INLET STABILIZER OR SURGE SUPPRESSOR Copyright 2010 Blacoh Fluid Controls Inc All rights reserved Information in this doc...

Page 3: ...fore starting system or assembly Verify dampener model received against purchase order and shipper Before starting a system or assembly make certain the discharge point of the piping system is clear and safe and all persons have been warned to stand clear DO NOT put your face or body near dampener when the system or assembly is operating or dampener is pressurized DO NOT operate a dampener that is...

Page 4: ...n elastomeric membrane bladder or PTFE bellows to separate system fluid from the air supply or gas charge When failure occurs system fluid may be expelled from the air valve Always perform preventive maintenance and replace bladder bellows before excessive wear occurs O rings for PTFE bellows cannot be re used Maintenance Hazards Never over tighten fasteners This may cause leakage of system fluid ...

Page 5: ...ve maintenance program Dampeners used in conjunction with diaphragm pumps should have the bladders replaced at least every second time the diaphragms in the pump are replaced As with any pumping system wear is dependent on many factors including material temperature chemicals fluid abrasiveness and system design This suggested maintenance program may need to be adjusted according to specific appli...

Page 6: ...s lose strength as temperature increases which reduces the maximum pressure sustainable by the material Non Metallic Body Materials Temperature Limits Applications PVC See chart below Good general chemical resistance looses strength quickly as temperature rises CPVC 32 F to 180 F 0 C to 82 C Chlorinated PVC CPVC retains strength to higher temperatures Acetal 32 F to 175 F 0 C to 79 C Good flex lif...

Page 7: ...h depends on the elastomer material temperature and pressure Checks must occur when no system pressure is present or inaccurate readings will be recorded If temperature is above 72 F 22 C and or pressure is over 300 psi 20 7 bar checks should be performed more frequently To prevent pre charge loss through the fill valve always replace the fill valve cap after charging A proper gas charge is the ke...

Page 8: ...rs Dampener installation should be no more than ten pipe diameters from pump inlet If using a flexible connector on the inlet side of the pump between the system piping and pump the dampener should be installed on a tee at the pump inlet manifold The flexible connector should be attached to the dampener s tee and system piping see FIGURE 1 A compound pressure gauge should be installed upstream of ...

Page 9: ...line connection Dampener can be pre charged with compressed air up to a maximum pressure of 150 psi 10 3 bar If maximum pressure will exceed 150 psi 10 3 bar dampener must be pre charged with Nitrogen only Use a hand pump Nitrogen tank or air compressor to charge dampener DO NOT USE OXYGEN Charging hose kits are available from BLACOH The dampener must be pre charged after installation but prior to...

Page 10: ...9 BLACOH FLUID CONTROL INC NOTES ...

Page 11: ...mage as defined above including but not limited to Damage arising from defects in Blacoh products and or from the handling and use of Blacoh products whether used in accordance with Blacoh s directions or otherwise Any products sold by Blacoh which are manufactured by and sold under the name of another company are NOT WARRANTED by Blacoh under the foregoing Warranty or otherwise The buyer must rel...

Page 12: ...determines that a defect in workmanship or material of a part has occurred customer is not entitled to a complete unit replacement In the event of such a defect Blacoh will repair or replace the defective part or parts or refund the purchase price as Blacoh determines in Blacoh s sole discretion New Product Returns 1 If a customer wishes to return a new unused product the customer must first reque...

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