Blast-It-All LB4024, Manual

Page 1: ...ER w DUST COLLECTOR LB4024 LB4824 MANUAL DOWNLOAD www blast it all com WARNING DO NOT USE SAND SAND WILL CAUSE SILICA DUST WHICH IS THE CAUSE OF SILICOSIS DISEASE A CONDITION OF MASSIVE FIBROSIS OF THE LUNGS THIS STATEMENT INDICATES A POTENTIAL PERSONNEL HAZARD FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY 2020 Hess Associates Man 561 v02 02 8 2020 ...

Page 2: ...5 VENTURI BLAST GUN TUNING 16 PARTS 17 Little Blaster BLAST GUN ASSEMBLY PARTS 17 Little Blaster STANDARD CABINET PARTS 18 Little Blaster LIGHT BOX PARTS 19 Little Blaster MACHINE AIR CONTROL PARTS 20 Little Blaster CARTRIDGE DUST COLLECTOR PARTS 21 Little Blaster RECOMMENDED CONSUMABLE SPARE PARTS 22 ELECTRICAL 23 Little Blaster Electrical Diagram 23 WARRANTY 24 VENTURI BLAST DATA 25 INDEX 26 202...

Page 3: ... REQUIREMENTS OF EXPLOSION VENTING OR IF ADDITIONAL FIRE PROTECTION AND SAFETY EQUIPMENT MAY BE REQUIRED THE BUYER END USER IS ALSO CAUTIONED TO ADHERE TO PRESCRIBED OSHA NFPA FEDERAL STATE AND LOCAL CODES AND REGULATIONS APPLICABLE TO INDUSTRIAL VENTILATION SYSTEMS WHICH HESS AND ASSOCIATES INC EQUIPMENT MAY BE APPLIED ON 3 HEARING PROTECTION IS RECOMMENDED WHILE OPERATING MACHINE 4 EYE PROTECTIO...

Page 4: ...rom the Operator and Towards the item being processed 9 NEVER Blast with ANY Doors OPEN NO ONE Should be in Front of the Operating Station at the Front of the Blast Cabinet while Loading or Unloading Parts DO NOT OPEN ANY DOOR WHILE THE MACHINE IS IN OPERATION 10 DO NOT CONNECT TO HIGH PRESSURE BOTTLE GAS RUPTURE AND OR EXPLOSION CAN OCCUR 2020 Hess Associates Man 561 v02 02 8 2020 Page 2 ...

Page 5: ...ials include Ice cubes Dry ice Plastic bead media Sponge Sodium bicarbonate baking soda Ground walnut shells ground corn cob and other biodegradable materials High pressure water Health Hazards Abrasive blasting operations can create high levels of dust and noise Abrasive material and the surface being blasted may contain toxic materials e g lead paint silica that are hazardous to workers Silica s...

Page 6: ...rriers and curtain walls to isolate the blasting operation from other workers Use blast rooms or blast cabinets for smaller operations Use restricted areas for non enclosed blasting operations Keep coworkers away from the blaster 3 Ventilation Use exhaust ventilation systems in containment structures to capture dust Administrative Controls Perform routine cleanup using wet methods or HEPA filtered...

Page 7: ...lls Safety shoes or boots Worker Training and Hazard Communication Provide training to abrasive blasters and support personnel on blasting health and safety hazards how to use controls personal hygiene practices safe work practices and the use of PPE and respirators Manufacturers are required to include appropriate health hazard information on the blasting materials on safety data sheets SDS as re...

Page 8: ...ratory Protection 1910 134 1915 154 Respiratory Protection refers to 1910 134 1926 103 Respiratory Protection refers to 1910 134 Respiratory Protection 1910 141 Sanitation 1915 88 Sanitation 1926 51 Sanitation 1910 1000 Air contaminants Table Z 1 Limits for air contaminants Table Z 2 Toxic and Hazardous Substances Table Z 3 Mineral dusts 1915 1000 Air contaminants Table Z Shipyards 1926 55 Gases v...

Page 9: ...ar Dispenser Pull Mylar from the Mylar Dispenser Across the Window Opening Place the Window Glass Window Frame on Top of the Mylar Securing with Plastic Knobs 6 Install Gloves Watch the Video 7 Plug electrical cord from side of dust collector into plug from light box READ OPERATION Little Blaster CARTRIDGE DUST COLLECTOR 8 Connect your air supply line to machine air inlet on left rear leg we recom...

Page 10: ...d Hose Barbed Brass Fitting 2 Connect Air Regulator to the Bracket on the Front of the Machine w Lock Ring 3 Apply Teflon Tape to the Barbed Brass Fitting and install to the to the Inside Left Leg of the Machine Coupler Attach Secure Inlet Air Hose to the Barbed Brass Fitting READ BEFORE OPERATING EQUIPMENT 2020 Hess Associates Man 561 v02 02 8 2020 Page 8 ...

Page 11: ... Sump 5 Remove Work Grate from inside of the Machine Insert the Media Hose attached to Gun from the Inside through the Rubber Grommet on the Back Sump Replace the Work Grate ensuring the hoses are routed through the Work Grate Opening 6 Attach Secure Air Hose to the Back of the Blast Gun 2020 Hess Associates Man 561 v02 02 8 2020 Page 9 ...

Page 12: ... and Attach the Media Valve to the Bottom of the Sump and Attach Secure the Media Hose from the Back of the Sump to the Media Valve s Barbed Brass Fitting Small Fitting Should Always be Facing Up an Remain Open 2020 Hess Associates Man 561 v02 02 8 2020 Page 10 ...

Page 13: ...art being processed This will cause the media to blast to bounce back into the blast stream and slow blasting action Also 90 degree angle will cause excessive wear on gun and viewing window Hold gun approximately 6 inches from part being cleaned GUN MUST ALWAYS BE POINTED AWAY FROM THE OPERATOR AND TOWARD ITEM BEING PROCESSED NEVER BLAST WITH ANY OF THE CABINET DOORS OPEN WHILE LOADING AND UNLOADI...

Page 14: ... in blast chamber 1 Remove RED nuts securing the motor housing and cartridge holder to dust collector body Item 1 Discard these nuts they are not used 2 Loosen nuts on back corners Loosen until the nut is to the bottom on the bolt thread This will allow the motor housing and cartridge holder to rest securely on the gasket seal READ BEFORE OPERATING EQUIPMENT 1 2020 Hess Associates Man 561 v02 02 8...

Page 15: ... of blasting or each time before use It is a good idea occasionally to remove motor housing and with 10 15 PSI of airline pressure from air nozzle blow the cartridge pleats clean 4 After thumping the cartridge the drain cap should be removed and the dust emptied from dust collector sump into a box bag or container for ease of disposing Maintained properly you will enjoy the performance of this rel...

Page 16: ...ding should drop check the air supply pipe or hose A restriction in the supply line such as reducers or quick couplers will cause pressure drop Also if the blast cabinet is too far from the air compressor a pressure drop can occur We recommend 1 2 1 I D air supply line The bigger the better 3 Poor Visibility Excessive Dust A Cabinet Air inlet blocked check for blockage B Dust collector sump full a...

Page 17: ...m dust collector sump into a box bag or container for ease of disposing ITEM DESCRIPTION FREQUENCY NOZZLES INSPECT FOR WEAR DAILY MEDIA HOSE INSPECT FOR WEAR HOLES MONTHLY GUN BODY INSPECT FOR WEAR MONTHLY GUN ORIFICE INSPECT FOR WEAR MONTHLY MYLAR INSPECT FOR POOR VISABILITY PER USE VIEW WINDOW INSPECT FOR DAMAGE PER USE DUST DEBRIS REMOVAL REMOVE DUST DEBRIS ACCUMULATION PER USE DUST FILTERS CLE...

Page 18: ...1267 Vacuum Gauge Kit Part TBD 2 Attach Secure Compressed Air 80psi Hose to the Orifice Inlet 3 Open Air Flow into the Orifice Inlet and Adjust the Orifice Inlet IN or OUT until 15 18 in Hg Vacuum is Achieved Tighten Lock Nut to Maintain Position 4 When Range of Vacuum Can Not be Achieved Part Parts Replacement will be Required 2020 Hess Associates Man 561 v02 02 8 2020 Page 16 ...

Page 19: ...N 20 084 20 085 20 086 20 087 20 088 BORON 20 094 20 095 20 096 20 097 20 098 STANDARD GUN ORIFICES 8 ORIFICE IN MATERAIL 4 4 32 5 5 32 6 6 32 7 7 32 8 8 32 BRASS 20 064 20 065 20 066 20 067 20 068 STANDARD GUN ASSYS 1 8 NOT 4 TOP NOZZLE IN BOTTOM ORIFICE IN MATERAIL 4 1 4 4 4 32 5 5 16 5 5 32 6 3 8 6 6 32 7 7 16 7 7 32 8 1 2 8 8 32 CERAMIC 20 041 4 20 041 5 20 041 6 20 041 7 20 041 8 TUNGSTEN 20 ...

Page 20: ...Little Blaster STANDARD CABINET ASSEMBLY PARTS 2020 Hess Associates Man 561 v02 02 8 2020 Page 18 ...

Page 21: ...Little Blaster LIGHT BOX ASSEMBLY PARTS 2020 Hess Associates Man 561 v02 02 8 2020 Page 19 ...

Page 22: ...Little Blaster MACHINE AIR CONTROLS PARTS 2020 Hess Associates Man 561 v02 02 8 2020 Page 20 ...

Page 23: ...Little Blaster CARTRIDGE DUST COLLECTOR PARTS 2020 Hess Associates Man 561 v02 02 8 2020 Page 21 ...

Page 24: ...20 086 NOZZLE CARBIDE 3 8 I D SIZE 6 20 053 O RING NOZZLE SEALING 20 040 GUN BODY ONLY 20 052 LOCKNUT ORIFICE 20 063 RUBBER COVER ORIFICE 20 064 ORIFICE AIR 4 32 I D SIZE 4 INCLD 6 7 20 065 ORIFICE AIR 5 32 I D SIZE 5 INCLD 6 7 20 066 ORIFICE AIR 6 32 I D SIZE 6 INCLD 6 7 21 032 CLAMP HOSE 18 084 HOSE MEDIA I D SPECIFY LENGTH 14 302 FITTING HOSE TO GUN HOSE x 3 8 MPT 20 041 GUN STD COMP W CERAMIC ...

Page 25: ...Little Blaster Electrical Diagram 2020 Hess Associates Man 561 v02 02 8 2020 Page 23 ...

Page 26: ... any removal or installation charges whatsoever Manufacturer shall not be held liable for prospective profits special or consequential damages nor shall any recovery of any kind against manufacturer be greater in amount the cost of the repairs of defects in workmanship This warranty does not apply to damage caused by accidents damage occurring during transit alterations by unauthorized personnel a...

Page 27: ...61 29 09 32 43 35 92 40 00 AIR CFM MOTOR HP 7 5 7 5 7 5 10 10 10 6 3 8 6 3 16 32 01 36 86 41 90 46 85 51 60 56 00 AIR CFM MOTOR HP 10 10 15 15 15 15 VENTURI GUN NOZZLE PART S NOZZLES INCHES 4 1 4 5 5 16 6 3 8 CERAMIC 20 074 20 075 20 076 TUNGSTEN 20 084 20 085 20 086 BORON 20 094 20 095 20 096 VENTURI GUN ORIFICE PART S ORIFICE INCHES 4 4 32 5 5 32 6 6 32 BRASS 20 064 20 065 20 066 2020 Hess Assoc...

Page 28: ...7 18 19 24 27 H HEARING 1 HOSE 7 9 10 11 15 16 17 18 24 L LIGHT 2 7 21 M MAINTENANCE 2 15 17 MANUFACTURER 26 MEDIA 8 10 11 12 15 16 17 24 MEDIA VALVE 24 MOISTURE 7 12 15 MOTOR 13 14 24 27 MYLAR 7 17 24 N NOZZLE 14 15 16 17 24 27 O OIL 7 12 15 OPERATION 2 7 12 13 14 ORIFICE 16 17 18 24 27 28 OSHA 2 1 3 4 5 6 P PARTS 2 12 15 18 19 20 21 22 23 24 26 PLUG 7 PROTECTOR 24 PSI 12 14 15 27 Q QUICK DISCONN...