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110V CAN RESULT IN SERIOUS INJURY TO THE OPERATOR AND/OR

DAMAGE TO THE EQUIPMENT!

Make certain to keep hands away from all moving parts once the machine is in operation.

Make certain to never stand next to the blast housing while the BP-9-1 10V is in operation as

blade failure could result in serious injury.

Make certain that the shot hopper door is closed while the machine is in operation as the

BP-9-1 10V throws shot which could present a serious danger if the shot hopper door is
not properly closed.

Make certain that the blast seals of the BP-9- 11 0V are not worn out. As these seals

provide the suction that is required by the machine, they will become dislodged if they
become worn out. This will then result in shot being discharged from the machine. It is
consequently recommended that the operator make absolutely certain that the blast seals
are in good working condition before putting the BP-9-1 10V into operation.

In the unlikely event of a failure, turn the ignition key to the OFF position.

Note:

If the BP-9-1 10V shot blasting machine is operated using a generator as the

power source, the generator must be operated in accordance with the current VDE
directives (this applies to the protective earth conductor in particular) in order to
ensure that all safety devices are functioning and to eliminate possible damage to
electrical components.

Safety — Operation Procedures

When operating the BP-9-1 10V, perform the following safety procedures:

SUPPORT PERSONNEL MUST KEEP A SAFE DISTANCE FROM THE
MACHINE WHILE IT IS IN OPERATION! DO NOT STAND IN FRONT OF
THE MACHINE WHILE IT IS IN OPERATION!

Since the speed of the machine determines the depth of

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its cut, it is advised that the

operator run a test pattern. Failure to run a test pattern could result in the machine
gouging the floor.

The blast pattern needs to be inspected by the operator at least every ten feet as variation in

concrete means that the concrete or the coated surface may be softer in some areas than it
is in others.

Whenever the dust collector becomes full, it must be emptied. Failure to empty the dust

collector could result in the machine losing its suction to the floor. If this happens, then all
of the shot will fall out of the shot hopper.

If the gap between the blades and the wear bar is 3/16 of an inch or greater, then shot will
begin to fall out of the machine. Eventually, all shot will escape if the gap between the
blades and the wear bar remains at 3/16 of an inch or greater.

Never switch off or remove the exhaust and ventilation devices when the machine is in
operation.

A SECOND PERSON MUST BE PRESENT SO AS TO PULL OUT THE
MACHINE'S PLUG IN AN EMERGENCY! THE WORK AREA MUST THEN
BE SEALED OFF USING A RED AND WHITE SAFETY CHAIN AND A
DANGER SIGN! USE A TOOL THAT IS INSULATED AGAINST VOLTAGES!

Summary of Contents for BP-9-110v

Page 1: ...STARTUP 6 SAFETY OPERATION PROCEDURES 7 SAFETY SHUT DOWN PROCEDURES 8 SAFETY MAINTENANCE PROCEDURES 9 CHECK LIST 10 OPERATING INSTRUCTIONS 11 SETTING THEBLASTPATTERN 11 TRANSPORTATION 13 WEAR PARTS 14...

Page 2: ...VIDUALS RESPONSIBLE FOR OPERATION MAINTENANCE OR SERVICE OF THE EQUIPMENT The individuals responsible for operating maintaining and servicing the equipment should thoroughly understand and follow all...

Page 3: ...ast wheel at a very high rate of speed which causes the shot to be thrown through an opening in the control cage and down onto to the concrete surface that is being cleaned Due to the high rate of spe...

Page 4: ...ations relating to the use of portable tools on construction sites These statutory requirements standards and regulations are posted on the OSHA website at www osha g ov The operator and maintenance p...

Page 5: ...ds dust masks ear plugs hard hats steel toed work boots long sleeved shirts tight fitting clothing and gloves It is also imperative for staff to tie back long hair and to remove all jewelry Work area...

Page 6: ...all screws and other fasteners are tight Check the shot storage hopper the feed spout and the blast wheel parts for foreign bodies and remove them if present Check the blast wheel blades control cage...

Page 7: ...tioning and to eliminate possible damage to electrical components Safety Operation Procedures When operating the BP 9 1 10V perform the following safety procedures SUPPORT PERSONNEL MUST KEEP A SAFE D...

Page 8: ...tting down the BP 9 1 10V always perform the following safety procedures Shut off the shot supply by pushing the shot valve handle down Advance the machine until you are sure that no deep holes are be...

Page 9: ...y a licensed electrician When performing electrical servicing work make certain that all replacement electrical components comply with the original parts and are correctly adjusted All other repairs m...

Page 10: ...e switch on the BP 9 1 10V and the dust collector to the ON position for two minutes so as to verify that the circuit breaker will not trip 10 Disconnect the hose from the BP 9 1 10V to verify that th...

Page 11: ...trial and error The importance of selecting the proper blast pattern cannot be overemphasized An improper or unevenly distributed blast pattern results in excessive blasting on either the right or le...

Page 12: ...n The hot spot should be in the center of the width blasted The hot spot can be altered by rotating the control cage Rotating the control cage in a counter clockwise direction will move the hot spot t...

Page 13: ...excessive force or of using incorrect loading and unloading procedures Before transportation the BP 9 1 10V should be separated into machine filter unit and general accessories Note Personnel must rem...

Page 14: ...Shot Hopper 30 hours Warping or thin spots Feed Spout 50 hours Thin spots Blast Wheel 10 hours Blades deteriorated 50 Control Cage 10 hours Deteriorated edges Blast Wheel Hub 10 hours Missing pins de...

Page 15: ...trol cage assembly 10 Remove the arbor nut and the blast wheel 11 Check the wheel hub for wear and replace when necessary 12 Install the new blast wheel and the arbor nut 13 Reattach the control cage...

Page 16: ...16 BP 9 110V Drawing...

Page 17: ...rol Cage Bracket BT976324 9 Control Cage BT451476 1 0 F e e d S p o u t Included with Item 12 1 1 F e e d S p o u t H o s e Included with Item 12 1 2 S h o t V a l v e BTP000001 1 3 S i d e B r u s h...

Page 18: ...m BP 9 1 10V is creating excessive wear on liners and blast housing Possible Solution Adjust control cage so that the hot spot is centered in work area rather than on liners or housing Problem BP 9 1...

Page 19: ...en make additional passes over the floor surface Problem BP 9 1 10V or dust collector is emitting concrete dust Possible Solution Verify there are no holes in the duct hose leading from the BPS 110V t...

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