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IF AN ERROR OCCURS WHILE THE MACHINE IS IN OPERATION, IT MUST

BE SHUT DOWN IMMEDIATELY! THE CAUSE OF THE ERROR MUST BE
ESTABLISHED IMMEDIATELY!

IF CABLES BECOME LOOSE OR SCORCHED, THE MACHINE MUST BE
SHUT DOWN IMMEDIATELY!

Note:

Certain aspects of the BP-9-1 10V shot blasting machine are particularly

dangerous. Below is a list of devices that post a significant danger to personnel if
proper safety protocol is not followed.

Blast Housing Outlet (DANGER OF INJURY!)

o

Shot shoots out of the housing at a high rate of speed!

o

The housing contains many moving parts!

o

It is therefore recommended that the operator lift and inspect the machine only

when it is in the Safety off position.

Wheels (DANGER OF INJURY!)

o

The wheels contain many moving parts!

o

It is therefore recommended that the operator use extreme caution when the

wheels are in operation.

Safety — Shut Down Procedures

When shutting down the BP-9-1 10V, always perform the following safety procedures:

Shut off the shot supply by pushing the shot valve handle down.

Advance the machine until you are sure that no deep holes are being blasted into the
surface.

Turn off the breakers to the BP-9-1 10V and to the dust collector.

Turn switch on the BP-9-1 10V and dust collector to the OFF position.

Empty dust from the dust collector. WHEN REMOVING DUST FROM DUST
COLLECTOR, ALWAYS WEAR A PARTICLE MASK. CONCRETE DUST
MAY CONTAIN PARTICLES WHICH ARE EXTREMELY HAZARDOUS!
THESE PARTICLES SHOULD NEVER BE INHALED!

Empty all shot from the shot hopper on the BP-9-1 10V. Shot should never be left in BP-
9-1 10V after work is performed. Never move or transport BP-9-1 10V with shot in the
shot hopper as this may result in damage to the equipment.

AFTER COMPLETING WORK, CLEAN ALL STRAY SHOT FROM WORK
AREA. SHOT CAN BE CLEANED WITH A MAGNETIC BROOM OR WITH A
SHOP VACUUM. NEVER LEAVE STRAY SHOT IN WORK AREA AS SHOT
REPRESENTS A SLIP AND FALL HAZARD! STEPPING AND FALLING ON
STEEL SHOT CAN RESULT IN SERIOUS INJURY OR EVEN DEATH!

Summary of Contents for BP-9-110v

Page 1: ...STARTUP 6 SAFETY OPERATION PROCEDURES 7 SAFETY SHUT DOWN PROCEDURES 8 SAFETY MAINTENANCE PROCEDURES 9 CHECK LIST 10 OPERATING INSTRUCTIONS 11 SETTING THEBLASTPATTERN 11 TRANSPORTATION 13 WEAR PARTS 14...

Page 2: ...VIDUALS RESPONSIBLE FOR OPERATION MAINTENANCE OR SERVICE OF THE EQUIPMENT The individuals responsible for operating maintaining and servicing the equipment should thoroughly understand and follow all...

Page 3: ...ast wheel at a very high rate of speed which causes the shot to be thrown through an opening in the control cage and down onto to the concrete surface that is being cleaned Due to the high rate of spe...

Page 4: ...ations relating to the use of portable tools on construction sites These statutory requirements standards and regulations are posted on the OSHA website at www osha g ov The operator and maintenance p...

Page 5: ...ds dust masks ear plugs hard hats steel toed work boots long sleeved shirts tight fitting clothing and gloves It is also imperative for staff to tie back long hair and to remove all jewelry Work area...

Page 6: ...all screws and other fasteners are tight Check the shot storage hopper the feed spout and the blast wheel parts for foreign bodies and remove them if present Check the blast wheel blades control cage...

Page 7: ...tioning and to eliminate possible damage to electrical components Safety Operation Procedures When operating the BP 9 1 10V perform the following safety procedures SUPPORT PERSONNEL MUST KEEP A SAFE D...

Page 8: ...tting down the BP 9 1 10V always perform the following safety procedures Shut off the shot supply by pushing the shot valve handle down Advance the machine until you are sure that no deep holes are be...

Page 9: ...y a licensed electrician When performing electrical servicing work make certain that all replacement electrical components comply with the original parts and are correctly adjusted All other repairs m...

Page 10: ...e switch on the BP 9 1 10V and the dust collector to the ON position for two minutes so as to verify that the circuit breaker will not trip 10 Disconnect the hose from the BP 9 1 10V to verify that th...

Page 11: ...trial and error The importance of selecting the proper blast pattern cannot be overemphasized An improper or unevenly distributed blast pattern results in excessive blasting on either the right or le...

Page 12: ...n The hot spot should be in the center of the width blasted The hot spot can be altered by rotating the control cage Rotating the control cage in a counter clockwise direction will move the hot spot t...

Page 13: ...excessive force or of using incorrect loading and unloading procedures Before transportation the BP 9 1 10V should be separated into machine filter unit and general accessories Note Personnel must rem...

Page 14: ...Shot Hopper 30 hours Warping or thin spots Feed Spout 50 hours Thin spots Blast Wheel 10 hours Blades deteriorated 50 Control Cage 10 hours Deteriorated edges Blast Wheel Hub 10 hours Missing pins de...

Page 15: ...trol cage assembly 10 Remove the arbor nut and the blast wheel 11 Check the wheel hub for wear and replace when necessary 12 Install the new blast wheel and the arbor nut 13 Reattach the control cage...

Page 16: ...16 BP 9 110V Drawing...

Page 17: ...rol Cage Bracket BT976324 9 Control Cage BT451476 1 0 F e e d S p o u t Included with Item 12 1 1 F e e d S p o u t H o s e Included with Item 12 1 2 S h o t V a l v e BTP000001 1 3 S i d e B r u s h...

Page 18: ...m BP 9 1 10V is creating excessive wear on liners and blast housing Possible Solution Adjust control cage so that the hot spot is centered in work area rather than on liners or housing Problem BP 9 1...

Page 19: ...en make additional passes over the floor surface Problem BP 9 1 10V or dust collector is emitting concrete dust Possible Solution Verify there are no holes in the duct hose leading from the BPS 110V t...

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