Blastrac 854 DCS, Operating Instructions Manual

Page 1: ...Original instructions in English Any other language is a translation of the original instructions OPERATING INSTRUCTIONS 854 DCS VERSION 2 4 ...

Page 2: ...on By competent person Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation __________________________________________ Serial number Year of manufacture __________________________ _____________ ...

Page 3: ... 9 3 8 Signs on the machine 10 4 Before operation 11 4 1 Checkpoints of electrical safety 11 4 2 Checkpoints of the machine 11 4 3 Control box 11 4 4 Transport 12 5 Operation 13 5 1 Before switch on 13 5 2 Starting stopping the machine 13 5 3 Working with the machine 13 5 4 Interrupting work 14 5 5 Emptying the dustbin 14 6 Maintenance 15 6 1 Filter replacement 16 6 2 Pulse system 17 6 3 Water sep...

Page 4: ...sed for pathogenic or carcinogenic or asbestos substances without additional safety measures Always mind the local safety requirements Contact your dealer for additional options Do not use the machine in the presence of dangerous atmospheres The machine is designed for usage in conditions according to classification M see below Classification acc standard EN 60335 2 69 Annexe AA Class Designation ...

Page 5: ...eparator to the pulse system The conditioned air then passes a control valve which regulates the system pressure and then builds up pressure in the pulse tank The pressurized air is used to generate a pulse of air which cleans the filters from the inside With every pulse of the pulse system dust and particles are released from the filter surface 01 Extension lead for Blastrac machine 07 Control va...

Page 6: ...chine Use a red and white safety chain and danger sign to enclose the work area h It is necessary to provide for an adequate air change rate L in the room if the exhaust air is returned to the room Comply with the National regulations i Never use the machine when the surface is not clear and if there is a risk of stumbling or tripping j Remove electrical cables and dust hose from the surface to be...

Page 7: ...chine pull out the main plug s If the machine is to be operated using power from a generator the generator must be operated in accordance with the current legal regulations and directives in force this applies to the protective earth conductor in particular in order to ensure that all safety devices are functioning and to eliminate possible damage to electrical components 3 3 Personal safety a Alw...

Page 8: ... of the inlet when the machine is turned off This prevents moisture dust and other contaminants to enter the machine q If dust leaves the filter unit instead of clean air this is a sign that the filter cartridges are damaged or not fixed correctly inside the chamber Do not proceed Rectify immediately r When a filter is leaking it has to be replaced The compartment above the filters and silencer al...

Page 9: ...from the hazardous zone and appropriate actions must be taken to prevent dust from dispersing f Always close the inlet of the dust collector using the butterfly valve when the dust hose is disconnected g Make sure the dust hoses are disconnected and put away properly before transport h The weight of the 854 DCS is 575 kg Use a crane or lift when transporting the machine use the lifting eye of the ...

Page 10: ...r controller or associated wiring Lifting point Wear a dust mask class FFP2 or higher Hearing protection is obliged Safety glasses with lateral protection are obliged CE mark on this machine Wear protecting gloves Safety shoes obliged Consult the manual before operating the machine Name address and CE mark The machine type The net weight of the machine in kilogram The year of manufacture The seria...

Page 11: ...2 Checkpoints of machine Safety functions and operating functions must work correct Check all screws and other fasteners for tightness No loose bolts and or nuts are permitted Check the electrical components cables and connections for wear and or damages Dust hose connection must be reliable use hose clamps and industrial tape Dust hoses must be undamaged and free of obstructions Make sure that th...

Page 12: ...ol box door Now you can adjust the turning direction of the motors with the phase inverter switch Pressure difference gauge This gauge indicates the pressure difference between the clean and dirty side of the filters Observe it to check the status of the filters Replace the filters when it indicates 15cm H2O 4 4 Transport Please read chapter 3 7 Transport safety Be careful Make sure nobodies feet ...

Page 13: ...g the turning direction of the motors Switch off all motors and put the main power switch to the OFF position Wait for a complete standstill of all drives Open the control box of the machine Set the inverter switch to the opposite position Close the control box and check the turning direction of the motor again 5 2 Starting stopping the machine Connect the dust hose between the machine to be used ...

Page 14: ...ct the power supply cable Prevent unauthorized persons from getting access to the dust collector or take measures to prevent unauthorized working with the equipment 5 5 Emptying the dust bin Operators should observe all safety regulations appropriate to the materials being handled ATTENTION Wear a dust mask of at least class FFP3 The level of the dustbin must be regularly checked The periods are d...

Page 15: ...ide the water separator Check the tension of the V belts Annually Full overhaul and cleaning of the complete dust collector Oil change of the compressor The time indications are based on uninterrupted operation When the indicated number of working hours is not achieved during the corresponding period the period can be extended However a full overhaul and a technical inspection must be carried out ...

Page 16: ...es the difference between the under pressure above the filters and inner filter house This readout indicates the degree of pollution of the filters with this system you can always keep an eye on the condition and pollution of the filters inside the dust extractor It can also help you fine tune the airflow when precise adjustment is required for the job If the dust collector loses suction power fir...

Page 17: ...regulates the systems pressure and then builds up pressure in the pulse tank Normally the pressure in the system lies between 6 and 7 bar The safety valve mounted on the compressor is activated at approximately 10 bar This provision is to ensure that when there is a defect in the Control valve the pressure in the pulse tank remains within safe limits If the pressure of 7 bar is not reached it is p...

Page 18: ...ater separator If there is condensate level approximately 10 mm below the level indicator marking see figure below then either press in or turn the outlet ring as shown on figure below In case of less air flow as mentioned in the paragraph above replace the filter element of the water separator ...

Page 19: ...cation C T 68 ISO 68 viscosity Blastrac Compressor oil Part nr E00498 Prior to draining off the oil the compressor unit should have operating temperature Check oil level 2 or 3 minutes after stopping The compressor is factory filled with synthetic oil Because of the rough conditions Blastrac recommends to use synthetic oil Oil must be visible in oil sight glass but never above or below the red poi...

Page 20: ...erent circumstances Area influences like open outside or closed inside space daily use poor maintenance etc will give different values at all time and could increase the exposure level over the total working period The values may be measurements from a representative sample of technically comparable machinery The values may be used for a preliminary assessment of exposure Always use ear protection...

Page 21: ...ngton Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac Germany Richard Byrd Straβe 15 D 50829 Köln Ossendorf Tel 0049 221 70 90 32 0 Fax 0049 221 70 90 32 22 Info blastrac de Blastrac Spain Calle Copernico 16 Nave 2 E 28820 Coslada Tel 0034 91 660 10 65 Fax 0034 91 672 72 11 Info blastrac com es Blastrac France ZI 29 Avenue des...