Blastrac BDC-44, Operating Instructions Manual

Page 1: ...Original instructions OPERATING INSTRUCTIONS BDC 44 VERSION 1 5 ...

Page 2: ...BDC 44xxxxx Serial number xxxxxxxxxxx satisfies the conditions set out in the Machinery Directive 2006 42 EC Low voltage directive 2006 95 EC EMC directive 2004 108 EC Where appropriate are in conformity with the following harmonized standards NEN EN ISO 12100 2010 NEN EN 60204 1 2006 C11 2010 In case of changes to the machine without our written authorization this declaration loses its validity N...

Page 3: ...4 4 Transport 13 5 Operating 14 5 1 Before switch on 14 Extension lead 14 Checking correcting the turning direction 14 5 2 Starting stopping the machine 14 5 3 Working with the machine 14 5 4 Interrupting work 15 5 5 Emptying the dust bin 15 5 6 Replacing a bigbag 16 5 7 Silencer 6 Maintenance 16 6 1 When to change the filters 17 6 2 Changing the filters 18 6 3 HEPA filter maintenance 19 6 4 Pulse...

Page 4: ... non explosive dust or substances The BDC 44 must not be used for pathogenic or carcinogenic substances like asbestos Do not use the machine in the presence of dangerous atmospheres The machine is designed for usage in conditions according to classification M see below Classification acc standard EN 60335 2 69 Annexe AA Class Designation L light hazard suitable for separating dust with a limit val...

Page 5: ...nditioned air then passes a control valve which regulates the system pressure and then builds up pressure in the pulse tank The pressurized air is used to generate a pulse of air which cleans the filters from the inside With every pulse of the pulse system dust and particles are released from the filter surface Contact Blastrac B V for the correct execution and combinations 1 Dust bin kit 2 Longo ...

Page 6: ...ake sure that there are no cables or hoses in the driving direction of the machine l Make sure that there is nothing standing or situated on the surface to be treated m Make sure the machine can travel over all inequalities on the surface small inequalities like weld seams or floor joints are no barriers for the machine n Never operate the machine when workplace is wet Never stay in the rain with ...

Page 7: ...attention immediately in case of injury f All persons surrounding the machine should wear Personal Protective Equipment 3 4 Machine safety general a Safety functions and operating functions must work correct b No loose bolts and nuts permitted c Never operate machine without the guards and or safety devices in place d Never change anything on the safety devices on the machine e Do not use the unit...

Page 8: ... with brakes x Do not allow the operation of the machine while it is moving during operation the machine must be braked 3 6 Maintenance safety a Pull out the power plug and place it in sight before starting inspections and repairing on the machine b Wait for standstill of all drives before any inspections adjustments and or maintenance work is started c Block machine in stable position before doin...

Page 9: ... every use check the lifting eye and welds for deformation damages cracks corrosion and wear j Only lift the machine on the lifting eyes k When lifting the machine from the ground always use the lowest lifting speed The cables must first be tensioned at this speed they must not be slack when the machine is lifted from the ground l During hoisting make sure to be at a safe distance from the machine...

Page 10: ...sociated wiring Lifting point Wear a dust mask class FFP3 or higher Ear protection is obliged Safety glasses with lateral protection are obliged CE mark on this machine Wear protecting gloves Safety shoes obliged Consult the manual before operating the machine Name address telephone fax number Email address and website The machine type The net weight of the machine in kilogram CE mark The year of ...

Page 11: ...and other fasteners for tightness No loose bolts and or nuts are permitted Check the electrical components cables and connections for wear and or damages Dust hose connection must be reliable use hose clamps and industrial tape Dust hoses must be undamaged and free of obstructions Make sure that the dust bin bigbag is empty and connected properly If dust leaves the filter unit instead of clean air...

Page 12: ... and the extension lead Turn to unlock 7 Extension lead The extension lead on the vacuum cleaner may only be used as an extension lead for Blastrac machines Contact Blastrac for the correct combinations The extension lead on the vacuum cleaner will only be live when the mains plug is plugged in and the main power switch is turned ON Connection value connected unit maximum 32A CAUTION Machines must...

Page 13: ...st hose The machine should only be moved around when the dust hose and power supply cable are disconnected WARNING Always make sure all rotating parts have come to a complete standstill and there is no more pressure in de air tank before moving the machine around Remove the dust from the dust collector before it is transported The dust collector may only be lifted by using the suspension eyelets T...

Page 14: ...of the fan motor indicated with an arrow Correcting the turning direction of the motors Switch off all motors and put the main power switch to the OFF position Wait for a complete standstill of all drives Open the control box of the machine Set the inverter switch to the opposite position Close the control box and check the turning direction of the motor again 5 2 Starting stopping the machine Con...

Page 15: ... handled ATTENTION Wear a dust mask of at least class FFP3 The level of the dustbin must be regularly checked The periods are dependent on the surface to be cleaned Safety precaution Pay attention to the increased weight of the dustbin when you loosen the hopper toggle clamps Loosen the clamps with caution Flip the protectors up and grab the red handles of the toggle clamps Carefully move them up ...

Page 16: ...d fixed seat Check all hoses on the machine for damages or leakage Make sure that the dust bin is emptied Make sure there is no water in the air pressure tank Every 3 months Clean the upper section of the filter unit Clean or replace the air filter of the compressor Check the tension of the V belt Annually Full overhaul and cleaning of the complete machine The time indications are based on uninter...

Page 17: ...ure the maintenance area if necessary 6 1 When to change the filters If the dust collector loses suction power first try the following before continuing 1 Check if the silencer is fully opened 2 Ensure that the compressor is fully pressurized and then turn it off Remove all moisture from the compressed air tank by using the drain valve Turn on the compressor again until it is fully pressurized aga...

Page 18: ...ention that their gaskets at the upper side lies firm at the sheet steel of the filter chamber A tilt of the filter cartridge results in leakage and contaminants will be sucked in the clean part and consequently will blow them backwards in the outer air When a filter was damaged has leaked or was mounted incorrect it has to be replaced The compartment above the filters the connecting air hoses and...

Page 19: ...r cartridges and ensures a constant suction power The system works by use of pressurized air built up by a compressor The cooled air passes a control valve which regulates the systems pressure and then builds up pressure in the pulse tank Normally the pressure in the system lies between 6 and 7 bar The control valve is activated above 7 bar The safety valve mounted on the compressor is activated a...

Page 20: ...ssor Replacement or cleaning of the air filter of the compressor is depending on the environment in which the dust collector is operating Unscrew the cap and take out the filter inside Clean or replace if necessary ...

Page 21: ...rive has to be checked every 3 months 6 7 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belt in the grooves of the V belt pulley by hand and without using the force Increase the distance between the driving motor and the bearing to stretch the V belt as following described Fix the required driving gear g...

Page 22: ...N 1822 2009 and classified H13 or H14 to test result Group Filterclass Total retention MPPS at least Local retention MPPS at least Total penetration MPPS Local penetration MPPS HEPA H 13 99 95 99 75 0 05 0 25 H 14 99 995 99 975 0 005 0 025 7 2 Difference vacuum gauge A vacuum gauge measures the difference between the under pressure above the filters and inner filter house This readout indicates th...

Page 23: ...or no filter cleaning Pressure too low Pulse timer PLC defective or wrong settings See above Contact Blastrac No suction power Dirty filter cartridges Foreign air leaks in the dust container Obstructed or ripped dust hose Check the tension of the blower fan V belt Clean or replace the filter cartridges Check the alignment or replace the seal Check and replace if necessary Adjust the tension of the...

Page 24: ...he electrical diagrams of the electrical system are placed inside of the control panel IMPORTANT NOTES The indicated values are measured on new machines Noise levels will vary in different circumstances Area influences like open outside or closed inside space ambient temperature different surfaces to be treated daily use different tools or accessories poor maintenance etc will give different value...

Page 25: ...e g via your communal disposal location This way the materials can be re used in an environmentally responsible manner Despite the fact that this guide is made with care Blastrac takes no liability for errors in the manual and the possible consequences We are naturally very interested in your findings and additions No part of this publication may be reproduced and or published in print photocopy o...

Page 26: ...ngton Sheffield South Yorkshire GB S25 3QY England Tel 0044 1909 56 91 18 Fax 0044 1909 56 75 70 Info blastrac co uk Blastrac Germany Richard Byrd Straβe 15 D 50829 Köln Ossendorf Tel 0049 221 70 90 32 0 Fax 0049 221 70 90 32 22 Info blastrac de Blastrac Spain Calle Copernico 16 Nave 2 E 28820 Coslada Tel 0034 91 660 10 65 Fax 0034 91 672 72 11 Info blastrac com es Blastrac France ZI 29 Avenue des...