Blastrac BDC317P, Manual

Page 1: ...L DATA APRIL 2008 Dust Collectors 1 Technical Data 1 Safety Instructions 2 General 3 Transport 4 Initial Operation 5 MODEL BDC317P Dust Collector Operation 6 Maintenance 7 Electrical Systems 8 Fault Diagnosis 9 Spare Parts 10 Warranty Information 11 Dust Collectors ...

Page 2: ...MANUAL APRIL 2008 SECTION 1 TECHNICAL DATA CONTENTS SECTION 1 1 1 Rating 1 2 Unit specifications 1 3 Operative range and correct usage 1 4 Stand by power supply 1 5 Machine type designation 1 6 Information for the operator Dust Collectors 2 ...

Page 3: ...405 478 3440 F 31 0 30 601 83 33 toll free 800 256 3440 info blastrac nl info blastrac com www blastrac com Technical Data Dust Collector BDC317P Power consumption compressor 1 2 kW 1 61 HP Power consumption motor 3 35 kW 4 49 HP with 2 turbines 4 45 kW 5 97 HP with 3 turbines Input current compressor Max about 3 2 A Input current motor 10 A with 2 turbines 15 A with 3 turbines Connected Loads 230...

Page 4: ...rent U S National Electric Code guidelines or European VDE standards as appropriate this applies to the protective earth conductor in particular in order to ensure that all safety devices are functioning and to eliminate possible damage to electrical components Connected loads electrical system The indicated input current values correspond to the nominal current values of the motors working under ...

Page 5: ... Dust Collectors The dust container of the dust collector must be emptied regularly Observe the waste disposal regulations In uncertain situations ask your designated site supervisor 1 5 MACHINE TYPE DESIGNATION B Blastrac DC Dust Collector 317 P Pulse 1 6 INFORMATION FOR THE OPERATOR ...

Page 6: ... Organizational measures 2 3 Personnel selection and qualification 2 4 Safety precautions applicable to normal operation 2 5 Special work within the scope of use of the dust collector and maintenance activities as well as repairs during operation 2 6 Definition of the Safety off position 2 7 General Safety Considerations 2 8 Safety regulations electric ...

Page 7: ... In addition to these instructions the general safety precautions and accident prevention guidelines are also to be followed Particular details regarding the economical use of the dust collector Information instructions and restrictions with regard to possible risks to persons property or equipment Warning of dangerous voltages Indicates protective devices in electrical appliances 2 1 WARNINGS AND...

Page 8: ... the provision and wearing of personal protection equipment as well as compliance with traffic regulations The Operating Manual must be supplemented by other instructions including the duty to supervise and report incidents relating to particular working practices for example work organization work procedures and personnel safety Personnel entrusted with working with the machine must read and unde...

Page 9: ...azard notices at or on the dust collector must be kept complete and legible If safety critical changes occur to the dust collector or its working method the dust collector must be shut down immediately The cause of the fault must be identified and remedied immediately This applies in particular to the fitting and adjustment of safety devices as well as to welding on load bearing parts Spare parts ...

Page 10: ... age Clearly specify the responsibilities of personnel for operation setting up servicing and maintenance work Make sure that only authorized personnel operate or work on the machine Define responsibilities of the machine operator with regard to traffic safety regulations and inform him not to take instructions from third parties who may not be complying with the local safety requirements Personne...

Page 11: ...ctor starts up Do not switch off or remove the exhaust and ventilation devices when the dust collector is running Mechanical servicing work Put the machine in the Safety off position as described in section 2 6 for any servicing work on the machine Please follow any special safety instructions in the various sections on servicing the machine See section 7 Adjustment servicing and inspection work a...

Page 12: ...ir work Make sure that process materials and replaced parts are disposed of safely and in an environmentally friendly manner Electrical servicing work Make sure that electrical components used for replacement purposes comply with the original parts and are correctly adjusted if necessary Regarding the safety advice see also section 2 8 Safety regulations electric 2 6 DEFINITION OF THE SAFETY OFF P...

Page 13: ...xtension cables used for extending the main cable that are sized and marked in accordance with the overall power consumption of the machine and the U S National Electric Code guidelines or European VDE standards as appropriate 2 7 GENERAL SAFETY CONSIDERATIONS 2 8 SAFETY REGULATIONS ELECTRIC The electrical components of the equipment must be inspected regularly Defects such as loose connections or...

Page 14: ...ATING MANUAL APRIL 2008 SECTION 2 SAFETY INSTRUCTIONS 14 Dust Collectors Only use multi meters that comply with the regulations when troubleshooting From time to time check multi meters to ensure that they are operating correctly Notes ...

Page 15: ...LECTOR OPERATING MANUAL APRIL 2008 SECTION 3 OPERATING MANUAL 15 Dust Collectors CONTENTS SECTION 3 3 1 Operating Manual 3 2 Care and maintenance 3 3 Scope of supply 3 4 Description 3 5 Control Box 3 6 The suction air system ...

Page 16: ... knowledge of the language of the user s country appropriate instruction and training must be provided Before using the dust collector personnel must be familiar with how to operate the machine This includes but is not limited to all important components as well as the method of working Blastrac offers a course on the use of the dust collector in order to make the operating and maintenance personn...

Page 17: ...ERATING MANUAL APRIL 2008 SECTION 3 OPERATING MANUAL 17 Dust Collectors Figure 3 1 3 4 DESCRIPTION Figure 3 1 1 Hopper 5 On off button 2 Connection dust hose 6 Compressor 3 Control box 7 Swivel castor with brake 4 Main Switch 8 Wheel ...

Page 18: ...ntrol ON 0 Control OFF ON OFF Button To switch ON To switch OFF It will only function if the main switch is ON 3 6 THE SUCTION AIR SYSTEM The air streaming through the complete system during the application of the blast cleaning machine or other attached equipment has the following functions Cooling of the blast wheels or grinding tooling Cooling of the abrasive Transport of the abrasive Transport...

Page 19: ...lexible dust hose taking dust and fine particles with it The air stream now enters the filter chamber of the dust collector where the dust and the fine particles are separated from the air The cleaned air is then fed into the environment again Figure 3 2 If dust leaves the dust collector instead of clean air this is a sign that the filter cartridges are either damaged or not fixed correctly inside...

Page 20: ...MODEL BDC317P DUST COLLECTOR OPERATING MANUAL APRIL 2008 SECTION 3 OPERATING MANUAL 20 Dust Collectors Notes ...

Page 21: ...MODEL BDC317P DUST COLLECTOR OPERATING MANUAL APRIL 2008 SECTION 4 TRANSPORT 21 Dust Collectors CONTENTS SECTION 4 4 1 General information 4 2 Transport 4 3 Operation 4 4 Unit specifications ...

Page 22: ... shown in section 1 Technical data 4 1 GENERAL INFORMATION Before the dust collector is used for the first time Blastrac authorized dealers offer a course to familiarize maintenance and operating personnel with all elements of the dust collector We are not liable for damage caused by incorrect usage of the dust collector by personnel not trained by Blastrac 4 2 TRANSPORT When transporting the dust...

Page 23: ...Collectors 4 3 OPERATION The machine shall be operated in accordance with the instructions given in section 5 Initial operation 4 4 UNIT SPECIFICATIONS Dimensions The main dimensions and unit specifications of the dust collector when assembled are shown in section 1 Technical data Notes ...

Page 24: ...MODEL BDC317P DUST COLLECTOR OPERATING MANUAL APRIL 2008 SECTION 5 INITIAL OPERATION 24 Dust Collectors CONTENTS SECTION 5 5 1 Preparation for initial operation 5 2 Initial operation ...

Page 25: ... is important in order to avoid unplanned downtimes of your dust collector Carry out the following checks before any start up Check whether all dust collector parts are assembled safely and correctly Check all screws and other fasteners for a tight seat Check the tightness of the hose connections and the condition of the hose to the filter Check the electrical connections for dirt and foreign body...

Page 26: ...t be emptied regularly Observe the waste disposal regulations In uncertain situations ask your designated site supervisor 5 2 INITIAL OPERATION Use the following sequence to start up the machine Switching on the dust collector Connect the dust collector to the power supply and check if the voltage and the frequency coincide with the specifications indicated on the type plate Turn the main switch i...

Page 27: ...MODEL BDC317P DUST COLLECTOR OPERATING MANUAL APRIL 2008 SECTION 5 INITIAL OPERATION 27 Dust Collectors Notes ...

Page 28: ...008 SECTION 6 OPERATION 28 Dust Collectors CONTENTS SECTION 6 6 1 Operation 6 2 Switching off the dust collector 6 3 Empty the hopper 6 4 Troubleshooting 6 5 Safety shutdown 6 6 Restarting after a fault 6 7 Proceedings before and after a stationary period ...

Page 29: ...and dust hose are clear from vehicle traffic such as forklifts and other equipment 6 2 SWITCHING OFF THE DUST COLLECTOR Use the following sequence to shut down the machine Press the OFF button to switch off the dust collector Set the main switch of the dust collector to 0 Pull out the mains plug from the socket When the Blastrac dust collector is put out of operation for a long period of time clea...

Page 30: ...s the dust collector must run several minutes to clear the filter cartridges After several minutes set the main switch of the dust collector to 0 Wait a few minutes so that the dust falls to the bottom of the dust bin Pull the sliding handle Item 4 about 180 upwards see arrow The dust bin Item 1 will let down Hold the handle of the bin Item 2 to take it out and to empty it Then re install the dust...

Page 31: ...dust collector has to be into its Safety off position before starting repair work See section 2 5 Safety instructions See section 5 Initial operation Before a long standstill period Clean the machine and cover it with a tarp Preserve the metal parts of the dust collector with Tectyl 506 for example or a similar preservative After a long storage period See section 5 Initial operation 6 5 SAFETY SHU...

Page 32: ...OR OPERATING MANUAL APRIL 2008 SECTION 7 MAINTENANCE 32 Dust Collectors CONTENTS SECTION 7 7 1 Recommendations 7 2 Maintenance and inspection list 7 3 Repairing 7 4 Replacing the filter cartridges 7 5 Compressor and accessories ...

Page 33: ...ce may generate very high repair costs and long standstill periods of the dust collector Therefore regular maintenance is required Operational safety and service life of the dust collector depend among other things on proper maintenance The following table shows recommendations about service intervals for normal use of the dust collector The time indications are based on uninterrupted operation Wh...

Page 34: ...ly Full overhaul and cleaning of the complete dust collector 7 3 REPAIRING As already mentioned in section 5 Initial operation we recommend conducting initial repair work on the machine with the support of Blastrac personnel By taking this advice maintenance personnel get the opportunity to be trained by an expert on the machine We will describe only regular maintenance work that could occur withi...

Page 35: ...the de dusting system from the socket 4 5 Pull out the plug for the motor 3 6 Pull out the hose by grabbing the handles 5 7 Carefully lift up the upper part with the 2 handles 1 of the dust collector 8 Each filter cartridge is individually fixed to one threaded rod and secured with a wing nut Hold up the filter cartridge with one hand to loosen the wing from the threaded rod Now you can pull out t...

Page 36: ...ilter cartridges make sure that they sit close with the gasket on the top of the filter housing A tilt of the filter cartridge results in leakage and suction of contaminants into the clean part then consequently blowing them backwards in the outer air 2 Carefully let down the upper part of the dust collector to the filter housing Pay attention that the rubber gasket sits correct and the two stripe...

Page 37: ...genuine parts Use of non original replacement components or wear parts may void the machine warranty and could affect the correct function of the equipment 3 Mount the dust hose with the hose clamps 3 at the aspiration port 4 Plug the pulsing system 4 to the socket again 5 Connect the control line 2 to the compressed air system 6 Fix the clamps 1 ...

Page 38: ...nkcase first it will take a few minutes to reach the maximum oil level 7 5 COMPRESSOR AND ACCESSORIES Check oil level and fill in oil Using the oil leveler 2 check the oil level daily and before every startup Figure 7 3 1 Suction Filter 2 Oil leveler 3 Oil drain plug Refilling oil Switch off the dust collector and then unplug the mains plug Ensure the dust collector is in the Safety off position R...

Page 39: ... viewing the oil level glass If you notice a milky color the oil must be changed Fill with motor oil with a viscosity index VG30 according to the appropriate ASTM standards or European standard DIN 51 562 as appropriate Switch off the dust collector and then unplug the mains plug Ensure the equipment is in the Safety off position Make available an oil pan Loosen the waste oil screw 3 to drain the ...

Page 40: ...MODEL BDC317P DUST COLLECTOR OPERATING MANUAL APRIL 2008 SECTION 8 ELECTRICAL SYSTEMS 40 Dust Collectors CONTENTS SECTION 8 8 1 Electric circuit diagrams BDC317P ...

Page 41: ...MODEL BDC317P DUST COLLECTOR OPERATING MANUAL APRIL 2008 SECTION 8 ELECTRICAL SYSTEMS 41 Dust Collectors ...

Page 42: ...MODEL BDC317P DUST COLLECTOR OPERATING MANUAL APRIL 2008 SECTION 9 FAULT DIAGNOSIS 42 Dust Collectors CONTENTS SECTION 9 9 1 Fault diagnosis Dust collector ...

Page 43: ... supply Check if the outlet box carries current Check the socket and the cable of the dust collector for damages Have the unit checked by an electrician The R P M of the dust collector increases Filter cartridges are clogged Suction hose is clogged Replace the filter cartridges Check and clean the hose assembly The dust collector blows out dust Filter cartridges are damaged Replace the filter cart...

Page 44: ...MODEL BDC317P DUST COLLECTOR OPERATING MANUAL APRIL 2008 SECTION 10 SPARE PARTS 44 Dust Collectors CONTENTS SECTION 10 10 1 Spare parts ...

Page 45: ...MODEL BDC317P DUST COLLECTOR OPERATING MANUAL APRIL 2008 SECTION 10 SPARE PARTS 45 Dust Collectors 10 1 SPARE PARTS Figure 10 1 ...

Page 46: ...5721001 1 5m Dust ring dust container 15 CF831096 1 Container filter x 3307 16 CF832178 534642201 1 Inlet 70 mm w screws nuts 17 CF836028 534390501 4 Bin clip for iron cap 18 4932060 535712701 3 Filter Cartridge 19 CF833166 1 Absorption for filter cartridge 20 CF814054 1 Handle for dust container 21 CF814136 2 Spring lever dust container 22 CF818299 2 Mounting plate 23 CF818300 2 Handle 24 CF83606...

Page 47: ...y is limited to the replacement or repair at Blastrac s option of products and does not include the cost of transportation loss of operating time or normal maintenance services 2 This warranty does not apply to failure occurring as a result of abuse misuse negligence corrosion erosion normal wear and tear alterations or modifications made to products without express written consent of Blastrac 3 T...

Page 48: ...vidual transaction basis Blastrac will include warranty modifications on its invoices for used or demo products 10 BLASTRAC DOES NOT AUTHORIZE ANY PERSON REPRESENTATIVE OR SERVICE OR SALES OUTLET TO MAKE ANY WARRANTY DIFFERENT FROM THIS PRODUCT WARRANTY 11 EXCEPT FOR ITS PRODUCT REPAIR OR REPLACEMENT OBLGATIONS DESCRIBED IN THIS PRODUCT WARRANTY UNDER NO CIRCUMSTANCES SHALL BLASTRAC BE LIABLE TO T...