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19 

TORQUE SETTINGS    

(1 FT-LB = 1.3558 Nm)

 

PART NAME                                        QTY         TORQUE SETTING ( Nm )     SECURED BY 

 

 

 

ENGINE 

Cylinder – Bolts M6                                  4 

 

 

10

 

Flange 

– 

M5 

   4   

Starter 

case 

– 

   3   

3

 

Ratchet wheel –bolt M4  

 

 

 

3

   Loctite 

243 

Magneto (rotor) – nut M8 

 

 

             22

 

 

Starter prowls – bolts M5 

 

 

 

5,5

  

Loctite 

243 

Ignition coil – boltsM5   

 

 

 

5.5

 

Ignition coil holder – bolt M4 

 

 

 

Engine block – M6 

 

 

 

 

15 

 
Clutch disc – nut M8 

 

 

 

 

22

   Loctite 

243 

Clutch case – bolts M6   

 

 

 

10

 

Reeds - bolts M3 

 

 

 

 

0,8

  

Loctite 

243 

Float chamber – bolts M4 

 

 

 

Slider cover (carburetor) – bolts M4 

 

 

2

 

Pinion - M8 

 

 

 

 

             

22

   Loctite 

243

 

 

 

 
 
FRAME 

Front wheel axle - nut M10 

 

 

 

35

 

 

Self - locking 

Front steering rod – M10 

 

 

 

20  

Self - locking 

Handlebar holder – M6   

 

 

 

10

 

 

 

Engine holder – M6 

 

 

 

 

10

 

Rear wheel axle – nut M10 

 

 

 

35

 

 

Self - locking 

Rear brake rotor – M5   

 

 

 

20.5  

Loctite 243 

Sprocket 

– 

M5 

   3   

20.5 

Footboard 

plastic   4   

1.5

 

Chain 

guard 

–M6   2   

9

 

Wheel suspension – nut M 10   

 

 

40  

Self - locking 

Steering tie rod – nut M 8 

 

 

 

25  

Self - locking

 

Front axle – nut M6 

 

 

 

 

10

 

 

Self - locking 

Disc – wheel M6 

 

 

 

 

10  

Self - locking 

Exhaust – bolts M6 

 

 

 

 

10

 

Body and seat – tail assy M6 

 

 

 

6

 

Rear brake holder M6   

 

 

 

10

 

Handlebar lever – M5    

 

 

 

7,5 

Throttle clip (handlebar) – M5   

 

 

Brake 

mount 

–M5 

  2   

13

   Loctite 

243 

 
 
 
 
 
 
 

 

 
 

 
 
 
 
 
 

 

Summary of Contents for MIDIQuadard

Page 1: ......

Page 2: ... positions Levels measured by authorized person TUV CZ s r o Test record no 815 90 06 BT IZ H is deposited with producer RPM Average level of the acoustic pressure A at a work station ČSN EN ISO 11202 Total average level of the acoustic power ČSN EN ISO 3744 2600 rpm idling speed LAeq 79 6 dB LWA dB A 86 6 dB 11 000 rpm LAeq 96 3 dB LWA dB A 104 1 dB ...

Page 3: ...CLUTCH SHOES REPLACEMENT 7 REAR BRAKE ADJUSTMENT Fig 4 7 REAR BRAKE PADS REPLACEMENT 8 WHEEL REMOVAL Fig 14 8 TYRE CHANGE Fig 14 8 AIR FILTER CLEANING 9 PINION REPLACEMENT Fig 5 9 FRONT AXLE ALIGNMENT 9 STORAGE PROCEDURE 9 QUADARD assembly Fig 6 10 11 REAR BRAKE assembly Fig 7 12 ENGINE COMPLETE Fig 8 13 FRONT AXLE Fig 9 REAR AXLE SHAFT Fig 10 14 BUMPER Fig 11 FRONT STEERING ROD Fig 12 15 BODY KIT...

Page 4: ...ide that riding under these conditions increase the risk of injury or health damage Quadard is equipped with a single cylinder two stroke petrol combustion engine with an air filter and exhaust silencer The gear ratio can be modified by altering the sprocket sizes The Quadard rear axle is equipped with a disk brake controlled by the brake lever on the left hand side of handlebars SAFETY WARNING Th...

Page 5: ...ont light alloy 4 51 WHEEL RIMS rear light alloy 4 95 front 3 00 4 TYRES rear 3 00 4 FUEL mixture of petrol 91 octane or higher and synthetic oil 2T mixing ratio 50 1 100 millilitres of oil to 5 litres of petrol After running in period of 5 tanks of fuel at 30 1 FUEL TANK CAPACITY 1 litre 0 26 US gal WEIGHT 29 kg 63 8 lb WEIGHT incl packing 33 kg 72 6 lb CARRYING CAPACITY 95 kg 209 lb length 1 010...

Page 6: ...ehicle to be properly run in The engine is considered properly run in after consuming five fuel tanks full of mixed petrol During the running in period use a 30 1 pre mix 2 stroke synthetic oil 166 millilitres of oil to 5 litres of petrol Once the engine is run in Five fuel tanks full you can then change the mixture to 50 1 ratio 100 millilitres of oil to 5 litres of petrol Always mix your oil and...

Page 7: ...ison you stop the engine and turn off the fuel tap keep naked flames and sparks away from your bike do not smoke near your bike refuel only outdoors in a well ventilated space clean up any excess fuel immediately keep children and pets away Fig 2 Starting Fig 3 Carburetor 1 Suction chamber 2 Sleeve screw 3 Carburetor body 4 Adjusting screw of no load run 5 Float chamber 6 Fuel cock A choke lever f...

Page 8: ...condition of the vehicle providing safety and economical running costs Perform these services as listed below A Before each ride Check the rear brake cable and brake efficiency Check the lubrication and tension of the chain Any slack of the chain should be adjusted to 5 mm 0 2 in After every ride clean your Quadard carefully and keep it clean Do not use aggressive cleaning detergents B Every 10 ho...

Page 9: ...ENT Remove the chain guard by loosening two bolts M6 Release the chain and dismantle it Loosen the four bolts M6 holding the cover of the clutch Release the engine brace on the frame and move to one side remove the whole cover together with the clutch drum Use a pair of pliers to draw off the clutch springs and loosen the pins holding the clutch shoes Install new clutch shoes and springs if requir...

Page 10: ... reverse the sequence as described Perform the brake adjustment Riding with worn brake pads can reduce the braking performance and cause an accident Check and replace brake pads according to the instructions in this manual WHEEL REMOVAL Fig 14 Screw off the front rear axle nut M10 and pull off the wheel To re install the wheel reverse the sequence install the wheel and tighten the axle nut M10 sec...

Page 11: ...on wrench 319 050 00 to replace the pinion FRONT AXLE ALIGNMENT Front axle alignment is performed by adjusting the steering tie rod length Loosen the nuts M8 and dismantle the steering joint at both front wheels Loosen the steering tie rod safety nut M8 and by screwing the tie rod end in or out adjust the length accordingly The toe in angle of the front wheels should be between 0 and 1 STORAGE PRO...

Page 12: ...10 110 001 00 215 045 01 ...

Page 13: ...11 217 010 74 215 006 00 ...

Page 14: ...12 Fig 7 REAR BRAKE assembly 916 072 02 ...

Page 15: ...13 ...

Page 16: ...14 217 010 74 ...

Page 17: ...15 ...

Page 18: ...16 ...

Page 19: ... 00 BRAKE COMPLETE 110 057 00 DIAPHRAGM SEALING 2PCS 212 001 00 REAR BRAKE HOLDER 110 059 00 DIAPHRAGM 212 002 00 SUPPORTING SLEEVE 110 060 00 DIAPHRAGM WASHER 212 007 00 BOWDEN CABLE REAR BRAKE 110 063 00 SEALING ENGINE BLOCK 312 017 00 LIFTER LEVER 110 065 00 ENGINE BLOCK 312 029 00 SPRING LEFT 110 067 00 DIAPHRAGM COMPLETE 312 035 00 WASHER 6 1 x 14 x 3 110 068 00 SEALING 332 020 00 NUT 110 069...

Page 20: ...CREW M 5 x 16 215 045 01 GAS BOWDEN CABLE 916 072 02 SCREW M 5 x 20 515 002 00 HAND GRIPS 2 PCS 920 007 01 NUT M 8 215 006 00 THROTTLE GAS 920 008 01 NUT M 5 SELFLOCKING 515 007 00 BOWDEN DUST GUARD 920 009 01 NUT M 6 SELFLOCKING 515 008 00 ADJUSTING SCREW 920 010 01 NUT M 8 SELFLOCKING 920 011 01 NUT M 10 SELFLOCKING TRANSMISSION 920 012 01 NUT M 8 LEFT 217 010 74 SPROCKET NO TEETH 74 920 015 01 ...

Page 21: ...r cover carburetor bolts M4 2 2 Pinion M8 1 22 Loctite 243 FRAME Front wheel axle nut M10 1 35 Self locking Front steering rod M10 1 20 Self locking Handlebar holder M6 4 10 Engine holder M6 3 10 Rear wheel axle nut M10 1 35 Self locking Rear brake rotor M5 3 20 5 Loctite 243 Sprocket M5 3 20 5 Footboard plastic 4 1 5 Chain guard M6 2 9 Wheel suspension nut M 10 2 40 Self locking Steering tie rod ...

Page 22: ...h dealers and during the period under warranty This warranty shall not apply to damage caused through accident fire misuse neglect incorrect adjustment or repair to damage caused through adaptation modifications or use in an improper manner or inconsistent with the technical and or safety standards This warranty shall not apply to tyres inner tubes spark plug drive chain sprockets wheels brake pad...

Page 23: ......

Page 24: ...COPYRIGHT BLATA 2006 Last update 11 12 2006 C ...

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