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While choosing fasteners consider the material of the mounting surface as well as the weigh of the unit, refer to the Technical Data 
section.  Fasteners for unit mounting should be selected by the Customer Service technician.
Unscrew the thumbscrews on the unit before attaching it to the mounting brackets. 
Set the unit thumbscrews into the mating cutouts in the mounting brackets and tighten the thumbscrews.

Unit mounting example

  

Extract

Supply

drain pipes

Intake

Exhaust

  

  Diagram 1. Wall vertical installation     

                                                         

302

Ø19

34÷38

drain pipes

Diagram 2. Suspended mounting

www.blaubergventilatoren.de

KOMFOrt (EC) d5(B)180(-E)

11

Summary of Contents for KOMFORT D5 180

Page 1: ...Air handling unit USER S MANUAL EN KOMFORT EC D5B 180 KOMFORT EC D5B 180 E KOMFORT EC D5 180 KOMFORT EC D5 180 E KOMFORT D5 180 KOMFORT D5 180 E ...

Page 2: ...aining in the field of ventilation systems and should be able to work in accordance with workplace safety rules as well as construction norms and standards applicable in the territory of the country Safety requirements 3 Purpose 5 Design and operating logic 7 Mounting and set up 9 Connection to power mains 13 Technical maintenance 15 Storage and transportation regulations 17 Manufacturer s warrant...

Page 3: ...casing Deformation of the casing may result in motor jam and excessive noise Misuse of the unit and any unauthorised modifications are not allowed Do not expose the device to adverse atmospheric agents rain sun etc Transported air must not contain any dust or other solid impurities sticky substances or fibrous materials Do not use the unit in a hazardous or explosive environment containing spirits...

Page 4: ...ould be supervised to ensure that they do not play with the appliance Ensure that the appliance is switched off from the supply mains before removing the guard Precautions must be taken to avoid the back flow of gases into the room from the open flue of gas or other fuel burning appliances The connection to the supply mains must be made through a means of disconnection which is incorporated in the...

Page 5: ...ity to save heating energy by means of energy recovery the unit is an important element of energy efficient premises The unit is a component part and is not designed for stand alone operation It is rated for continuous operation Transported air must not contain any flammable or explosive mixtures evaporation of chemicals sticky substances fibrous materials coarse dust soot and oil particles or env...

Page 6: ... is a possibility of freezing or condensation inside and outside the casing In order to prevent condensation on the internal walls of the unit it is necessary that the surface temperature of the casing is 2 3 C above the dew point temperature of the transported air The unit should be operated continuously and in cases where ventilation is not necessary reduce the air flow of the fans to a minimum ...

Page 7: ...neration Condensate is collected in the drain pan and is removed outside through the drain pipes Additional equipment for the unit is purchased separately as an accessory is not included in the delivery set available separately Humidity sensor FS2 is connected to the terminal block HR S is connected to the controller The unit with an installed humidity sensor maintains a set indoor humidity point ...

Page 8: ... appears when the exhaust air temperature downstream of the heat exchanger is lower than 5 C and intake air temperature upstream of the heat exchanger is lower than 3 C for the units with preheating and when exhaust temperature downstream of the heat exchanger is lower than 3 C for the units without preheating to protect the heat exchanger from freezing in the cold season the unit has a Frost Prot...

Page 9: ... not included in the delivery and can be ordered separately Install the humidity sensor into the mount on the inner side of the unit and connect the humidity sensor to the appropriate connector READ THE USER S MANUAL BEFORE INSTALLING THE UNIT www blaubergventilatoren de KOMFORT EC D5 B 180 E 9 ...

Page 10: ...rille or other protecting device with mesh width not more than 12 5 mm While installing the unit ensure convenient access for subsequent maintenance and repair The unit must be mounted on a plane wall ceiling Mounting of the unit to an uneven surface can lead to the unit casing distortion and operation disturbance Fix the mounting brackets on the wall or the ceiling depending on the type of instal...

Page 11: ...vice technician Unscrew the thumbscrews on the unit before attaching it to the mounting brackets Set the unit thumbscrews into the mating cutouts in the mounting brackets and tighten the thumbscrews Unit mounting example Extract Supply drain pipes Intake Exhaust Diagram 1 Wall vertical installation 302 Ø19 34 38 drain pipes Diagram 2 Suspended mounting www blaubergventilatoren de KOMFORT EC D5 B 1...

Page 12: ...ble for the KOMFORT EC D5 B 180 E modification drain pipe Extract Supply Intake Exhaust Diagram 3 Wall vertical installation 50 Ø19 302 Intake Exhaust Extract Supply Diagram 4 Wall horizontal installation www blaubergventilatoren de KOMFORT EC D5 B 180 E 12 ...

Page 13: ... reasons Remove the service panel and remove the plugs from the holes When mounting according to the Diagram 1 install the drain pipe from the delivery set into the hole When mounting according to the Diagram 2 set the L shaped drain pipe from the delivery set into the hole Seal the connections using sealant or other materials The drain pipes should be installed only in the holes indicated on the ...

Page 14: ...em Drain pipe The condensate drainage system is designed for normal operation in premises with air temperatures above 0 C If the expected ambient air temperatures are below 0 C the condensate drainage system must be equipped with heat insulation and pre heating facilities Condensate drainage is not required for the KOMFORT EC D5 B 180 E units as they are equipped with an enthalpy heat exchanger ww...

Page 15: ...unit current consumption refer to the Technical data section Connect the cables to the control unit using the electric lead ins on the side of the unit Make the electric connections through the terminal block located in the control unit in compliance with the External wiring diagram Access to the control unit DO NOT LAY THE POWER CABLE OF THE UNIT IN CLOSE PROXIMITY AND PARALLEL TO THE CONTROL PAN...

Page 16: ...ire NO Remote control panel 4 x 0 75 mm2 CO2 CO2 sensor NO 2 x 0 25 mm2 PK1 Contact from fire alarm panel NC 2 x 0 75 mm2 SM1 SM2 External damper supply exhaust 2 x 0 75 mm2 Not included in the delivery set Available upon a separate order Wire cross section with a cable length of no more than 100 m Maximum cable length from the controller to the control panel Cable type Distance to power source Sh...

Page 17: ...3 S4 External wiring diagram for units KOMFORT EC D5 180 E S40 1 2 3 4 5 6 7 8 9 101112 P1 L L1L2L3 X1 P1 X1 L N T C1 C1 C2 C2 SL Low Mid High White Brown Green Yellow L P1 N L3 L4 L1 LB1 1 2 3 4 5 6 3 4 5 6 1 2 X1 X1 1 2 3 4 5 6 7 8 9 10 11 12 13 N L T C1 C1 C2 C2 SL B Low Mid High 230 V 50 60 Hz Designation Name Wire P1 Control panel 4 x 0 75 mm2 Designation Name Wire P1 Control panel 6 x 0 6 mm...

Page 18: ...0 75 mm2 3 A 30 V DC 250 AC SM2 Exhaust air damper actuator NO 2 x 0 75 mm2 3 A 30 V DC 250 AC PK1 Contact from fire alarm control panel NC 2 x 0 75 mm2 CCU Cooler control NO 2 x 0 75 mm2 3 A 30 V DC 250 AC P1 External control panel 4 x 0 25 mm2 Boost Contacts ON OFF Boost NO 2 x 0 75 mm2 CO2 External CO2 sensor 3 x 0 75 mm2 Not included in the delivery set The U supply voltage of the SM1 SM2 exte...

Page 19: ...ble plates located on the service side of the unit After cleaning install the filters and the detachable plates in the reverse order 2 Heat exchanger maintenance once a year Some dust may accumulate on the heat exchanger even in case of regular maintenance of the filters To maintain the high heat recovery efficiency regular cleaning is required To clean the heat exchanger remove it from the unit a...

Page 20: ...The motor is jammed the impeller blades are clogged Turn the unit off Troubleshoot the motor jam and the impeller clogging Clean the blades Restart the unit Alarm in the system Turn the unit off Contact the Seller Automatic circuit breaker tripping following the unit turning on Overcurrent as a result of short circuit in the electric circuit Turn the unit off Contact the Seller Low air flow Low se...

Page 21: ...ations to prevent possible damage to the unit Follow the handling requirements applicable for the particular type of cargo The unit can be carried in the original packaging by any mode of transport provided proper protection against precipitation and mechanical damage The unit must be transported only in the working position Avoid sharp blows scratches or rough handling during loading and unloadin...

Page 22: ...r s warranty does not apply to the following cases User s failure to submit the unit with the entire delivery package as stated in the user s manual including submission with missing component parts previously dismounted by the user Mismatch of the unit model and the brand name with the information stated on the unit packaging and in the user s manual User s failure to ensure timely technical main...

Page 23: ...t is installed pursuant to the requirements stated in the present user s manual Installation Stamp Company name Address Phone Number Installation Technician s Full Name Installation Date Signature The unit has been installed in accordance with the provisions of all the applicable local and national construction electrical and technical codes and standards The unit operates normally as intended by ...

Page 24: ...www blaubergventilatoren de B170EN 07 ...

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