Blaze King 9603, Owner'S Installation And Operation Manual

Page 1: ...N SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE REFER TO THIS MANUAL FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER SERVICE AGENCY OR GAS SUPPLIER DO NOT BURN WOOD PAPER OR OTHER MATERIAL IN THIS APPLIANCE DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE 9603 GAS APPLIANCE Owner s Installation and...

Page 2: ...t since some insurance carriers require notification of an appliance installation We want your Blaze King to give you a lifetime of trouble free operation We have made every effort to make these installation and operating instructions as complete as possible If you have any questions that have not been answered here contact your BLAZE KING dealer Local Building Inspector Fire Department or our cus...

Page 3: ...PRING TENSION LANYARD IGNITION INTERLOCK SAFETY SYSTEM 11 FREESTANDING KIT REAR AND TOP VENT 12 VENTING REQUIREMENTS 12 VENT PARTS DESCRIPTION 14 APPROVED VENTING CONFIGURATIONS 16 SELKIRK DIRECT TEMP INSTRUCTIONS 21 OAK LOG ASSEMBLY and EMBER PLACEMENT 22 AIR SHUTTER ADJUSTMENT 22 GAS CONNECTION 23 CLEARANCE FROM COMBUSTIBLES 23 BURNER CONVERSION INSTRUCTION 25 PILOT CONVERSION 27 ORIFICE SIZING ...

Page 4: ... pas l utiliser avec d autres gas sauf si un kitde MODEL 9603 GAS APPLIANCE RATING NATURAL GAS LP GAS TOP OUTLET REAR OUTLET TOP OUTLET REAR OUTLET HIGH BURN STEADY STATE EFFICIENCY 81 81 83 83 INPUT RATING BTU HR 0 610 m 0 2000 FT ALT 38 000 36 000 38 000 36 000 ORIFICE DMS 0 610 m 0 2000 FT ALT 1 8 31 50 51 INPUT RATING BTU HR 610 1370 m 2000 4500 FT ALT US 38 000 34 500 38 000 34 500 ORIFICE DM...

Page 5: ...AND OTHER FLAMMABLE VAPORS AND LIQUIDS SAFETY NOTICE WARNING OPERATION OF YOUR PEGASUS GAS STOVE WITH ICE OBSTRUCTIONS IN THE VENT SYSTEM IS DANGEROUS DO NOT OPERATE THE GAS APPLIANCE UNLESS YOU ARE SURE THE VENT SYSTEM IS CLEAR When using any gas appliance LPG or NAT GAS water is a byproduct of the combustion process Depending on several factors the amount of water varies slightly In general term...

Page 6: ... retail price but does not cover any charges relating to labor This portion of the warranty coverage is not transferable and applies only to the original purchaser How to Get Service If this product requires repair or replacement due to defects in material or craftsmanship during the first five years of ownership contact your Blaze King dealer and explain the nature of the problem If the dealer is...

Page 7: ...urned to Blaze king within ten days from the date of purchase Blaze King will be unable to properly administer the warranty if the card is not completed and registered on file The Protection Plan will pay to repair and or replace parts which fail under normal usage at labor rates established by this Agreement Extra charges such as mileage overtime or shipping are not covered Nuisance calls are not...

Page 8: ...AR APR MAY JUN JUL AUG SEP OCT NOV DEC 2005 2006 2007 2008 Tested to ANSI Z21 88b 2003 CSA 2 33b 2003 Vented Gas Fireplace Heater Acceptable for mobile manufactured home installations after first sale of home This Direct Vent gas fireplace is not for use with air fillters Direct Vent Gas Fireplace Heater Not For Use With Soid Fuel MODEL 9603 GAS APPLIANCE RATING NATURAL GAS LP GAS TOP OUTLET REAR ...

Page 9: ...d warranty WARNING If the appliance is installed in the basement please see local codes before using propane Do not use this appliance if any part has been under water immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water CAUTIONS WARNING IMPROPER ASSEMBLY AND OR INSTALLATION OF YOUR BLAZE ...

Page 10: ... ATTACH BURNER TO GAS SUPPLY BE SURE TO USE PROPER SIZE GAS SUPPLY LINE CAREFULLY CHECK ALL CONNECTION FOR GAS LEAKS WITH SOAP AND WATER SOLUTION NOTE DO NOT CHECK FOR LEAKS USING AN OPEN FLAME EACH INSTALLATION MUST CONFORM TO ALL STATE PROVINCIAL LOCAL AND NATIONAL CODES REFER TO THE NATIONAL FUEL GAS CODE AND LOCAL ZONING AND CODE AUTHORITIES FOR DETAILS ON INSTALLATION REQUIREMENTS THE BLAZE K...

Page 11: ...c property 7 feet 2 1 m minimum M Clearance under veranda porch deck or balcony 12 30 cm minimum NOTE MAKE SURE THAT THE VENT TERMINATES ABOVE EXPECTED SNOW ACCUMULATION POINT A vent shall not terminate directly above a side walk or paved driveway which is located between two single family dwellings and serves both dwellings Only permitted if veranda porch deck or balcony is fully open on a minimu...

Page 12: ...t may be neccesary to remove the outer back if the Appliance adaptor does not easily engage the Exhaust Connector VENTING REQUIREMENTS The Pegasus 9603 appliance utilizes Simpson Dura Vent Model GS Direct Vent gas pipe The appliance must be vented directly to the outside of the building and never in or attached to a chimney serving a separate solid fuel or gas burning appliance Each direct vent un...

Page 13: ...5 DEGREE 1 3 4 1 1 2 9 5 8 6 5 8 ELBOW 1 3 4 1 1 2 9 5 8 6 5 8 ELBOW TOP VENT MEASUREMENTS Vertical Rise is calculated by measuring from the stove top to the top of the Termination Cap Vertical termination s and from the stove top to the bottom of the vent on Horizontal terminations Horizontal Run is calculated by measuring from the closest edge of the starting section to the end of the Terminatio...

Page 14: ...thedral Box Pipe Length Appliance Adapter Modified High Wind Horizontal Cap BKI 0961 Round Support Box Wall Thimble Pipe Length Pipe Length 90 Deg Elbow Appliance Adapter Modified High Wind 8 Horizontal Cap BKI 0962 Round Support Box Wall Thimble Canada only Pipe Length Appliance Adapter Exhaust Connector Exhaust Connector Exhaust Connector VENT PARTS DESCRIPTION ...

Page 15: ...lbow 945B 45o 6 Elbow Black PENETRATION SUPPORT PARTS 940 Round Support Box Wall Thimble cover 941 Cathedral ceiling Support Box 942 Wall Thimble 943 Flashing 0 12 to 6 12 Roof Pitch 943S Flashing 7 12 to 12 12 Roof Pitch 953 Storm Collar 963 Ceiling Firestop 988 Wall Strap 4 x 6 5 8 STRAIGHT PIPE LENGTHS D V Part 1208B 6 Pipe Length Black 1207B 9 Pipe Length Black 1206B 12 Pipe Length Black 1204B...

Page 16: ...ONS TOP VENT VERTICAL TERMINATION OR OFFSET VERTICAL TERMINATION 2 45O ELBOWS 33 ft 5 30 ft 25 ft 20 ft 15 ft 10 ft 5 ft 0 ft 33 ft 5 30 ft 25 ft 20 ft 15 ft 10 ft 5 ft 0 ft 0 ft 5 ft 31 Feet Max Vertical Rise 6 Feet Max Horizontal Offset 9 Min Vertical Rise 1 Vertical Rise 2 Horizontal Run 3 Offset Length ...

Page 17: ...5 FEET APPROVED VENTING CONFIGURATIONS CONT TOP VENT HORIZONTAL TERMINATION ONE 90o ELBOW Min 17 Horizontal Run 20 3 4 Min Vertical Rise 33 Max Horizontal run w 20 3 4 min vertical rise 16 Feet Max Horizontal Run 16 Feet Max Vertical rise Horizontal Runs must have 3 8 of rise for every foot of travel 15 FEET 10 FEET 5 FEET 0 FEET ...

Page 18: ...t 15 ft 10 ft 5 ft 0 ft 0 ft 5 ft 10 ft 15 ft APPROVED VENTING CONFIGURATIONS CONT 33 ft 5 30 ft 25 ft 20 ft 15 ft 10 ft 5 ft 0 ft Minimum 9 ft from top of stove TOP VENT VERTICAL TERMINATION TWO 90o ELBOWS 31 Feet Max Vertical rise Off top of stove 16 Feet Max Horizontal run Denotes Horizontal Run max ...

Page 19: ...0 ft 15 ft 10 ft 5 ft 0 ft NOTE The Z9625 Kit reduces the 5 x 8 rear vent down to 4 x 6 REAR VENT VERTICAL OR HORIZONTAL TERMINATION UP TO TWO 90o ELBOWS 8 Feet Minimum Vertical rise 31 Feet Max Vertical rise Off back of stove 8 Feet Max Horizontal run 5 ft max off back of stove then min 8 ft vertical rise then 3 ft max horz run 5 ft max pipe section 3 ft max pipe section Minimum of 2 4ft pipe sec...

Page 20: ...s Model Mark a 10 1 2 round hole the center of the hole should be 6 from the corner and 25 1 4 above the surface the stove sits on This does not include the 5 8 wood base Traditional Model Center of pipe is 26 above floor surface Pegasus Model Center of pipe is 25 above the surface that the freestanding stove pedestal sits on This does not include the 5 8 wood base Traditional Model Center of pipe...

Page 21: ... Length Galvanized 907 9 Pipe Length Galvanized 4DT 9B 9 Pipe Length Black 907B 9 Pipe Length Black 4DT 12 12 Pipe Length Galvanized 906 12 Pipe Length Galvanized 4DT 12B 12 Pipe Length Black 906B 12 Pipe Length Black 4DT 18 18 Pipe Length Galvanized n a n a 4DT 18B 18 Pipe Length Black n a n a 4DT 24 24 Pipe Length Galvanized 904 24 Pipe Length Galvanized 4DT 24B 24 Pipe Length Black 904B 24 Pipe...

Page 22: ... the left leg of the twig into the groove of Log B and place top portion of twig onto pin Note hole should already be present in upper portion of twig OAK LOG INSTALLATION A B C D EMBER PLACEMENT Place embers directly on the front burner tube leaving a 1 4 gap between the front log and the embers WARNING DANGEROUS OPERATING CONDITIONS MAY OCCUR IF THESE LOGS ARE NOT POSITIONED IN THEIR P R O P E R...

Page 23: ... USED TO CONNECT GAS SUPPLY TO UNIT DEPENDING ON STATE PROVINCIAL AND LOCAL CODES GAS SUPPLY PRESSURE Natural Gas 7 in w c recommended 4 5 1 12 min 10 5 2 62 max LP Gas 13 in w c recommended12 2 3 06 min 13 3 2 max GAS CONNECTION 1 2 Flex connector or rigid pipe Supply line 1 2 Gas shut off valve open position CLEARANCES TO COMBUSTIBLES For direct vent appliances the vent air intake termination cl...

Page 24: ...EFER TO STATE PROVINCIAL AND LOCAL CODES AND VENT MANUFACTURING SPECIFICATIONS FOR SAFE AND EFFICIENT INSTALLATION WARNING Failure to use only parts specifically approved with this appliance may result in property damage or personal injury CLEARANCES TO COMBUSTIBLES Hearth If rise is less than 6 R1 1 protection is required at least 18 in front of unit 18 Fresh Air Exhaust ...

Page 25: ...ide of the side door near the valve WARNING EACH CONNECTION MUST BE INSTRUMENT CHECKED OR SOAP CHECKED FOR LEAKS WITH GAS PRESSURE ON BURNER CONVERSION ROBERT SHAW VALVE LP OR NATURAL GAS BURNER CONVERSION HONEYWELL VALVE LP OR NATURAL GAS CONVERSION KIT SHOULD INCLUDE REGULATOR SCREW MAIN BURNER ORIFICE AND PILOT ORIFICE CAUTION Before proceeding with the conversion the gas supply must be shut of...

Page 26: ...If the information in these instructions is not followed exactly a fire explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the owner instru...

Page 27: ...ctions Cycle unit on back out brass screw a FEW turns in the appropriate pressure test nipple as indicated below Test for appropriate range if regulator is not properly set replace Stick conversion marking on the panel inside the right door just above the valve Fill out conversion information on label inside of the left door on unit ADJUST PILOT AS NECCESARY SEE ILLUSTRATION ABOVE FOR PROPER SIZE ...

Page 28: ...Y READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage or personal injury A This appliance has a pilot that is lit with a push button Piezo lighter When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas i...

Page 29: ... gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 8 Close the viewing door and turn the gas control knob counter clockwise to ON Turn on all electric power to the appliance Set the thermostat to desired setting or if you are not using the thermostat then switch the Stove On Off Switch to the on positio...

Page 30: ... this switch to turn the stove on and off manually Robert Shaw One of the two Millivolt Thermostats on the right come standard with every Direct Vent It mounts on the wall and is wired directly to the stove valve The manual switch must be in the off position NOTE If using any one of the thermostat controls the manual switch must be in the OFF position If it is left ON the stove will continue to ru...

Page 31: ... AC WIRING DIAGRAM CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing PIEZZO PUSH BUTTON IGNITOR Spark Electrode NOTE MILLIVOLT WIRING IS THE SAME FOR HONEYWELL OR ROBERTSHAW THE TH TP TH TP LUGS MAY BE IN A DIFFERENT ORIENTATION THAN SHOWN ...

Page 32: ...ials 2 Do not abuse the glass door such as striking or slamming shut 3 Do not operate the stove with a broken glass door in Canada Valley Comfort Systems 1290 Commercial Way Penticton B C V2A 3H5 250 493 7444 NOT PICTURED PART NAME PART PART NAME PART 15 Thermopile Generator 0721A 26 Robertshaw LPG Regulator Orifices Kits 16 Long Gold Trim Insert only 0768 Top Vent 0 2000 ft Z0736 17 Short Gold Tr...

Page 33: ...PAGE 33 OM 9603 Revision Date 12 15 04 Date Printed Tuesday February 08 2005 Notes ...