and right side panels to the bottom cart panel using three screws per side. Do not completely
tighten.
6.
Attach Bottom Back Panel
- The bottom back panel first gets secured to the Bottom Cart Panel
with screws (The bottom of the panel has openings for screws to go through, see diagram). The
amount of screws used vary by the size of the grill cart you are assembling. Attach but to not
tighten. Next secure the Bottom Back Panel to the right and left side panels. Three screws get
used per side. Attach but do not tighten.
7.
Attach Upper Back Panel
- This panel gets attached to the left and right panel with 2 screws per
side. Attach but do not tighten.
8.
Attach Door Handles to the Doors
- The door handles and hardware come packaged separately
from the rest of the hardware. Two screws
(M6x8)
hold each handle to the door. Take care as to
not scratch the doors by laying them on a soft surface.
Hint
: While on a soft surface on a work
area like a table, hang the door off the edge just to the point where the holes are exposed for
door handle. Place the screw in your screw driver then guide the screw into the hole on the
door. Once in place, move the handle to the screw and get it started a small amount. This gives
flexibility when attaching the second screw. Once both screws are in place, tighten completely.
9.
Attach the front doors & The Front Strut Assembly
- The door hinge pins are supported by the
opening on the top of the bottom cart panel and at the bottom of the Front Strut assembly. On
the larger 4 + 5 burner carts, the doors are large enough to accommodate a paper towel holder
on one side. The
L
shaped wire to hold the paper towels are positioned towards the top of the
door which allows you to identify the left and right hand door. Using your helper, place the door
hinges first into the top of the bottom cart panel then into the bottom of the front strut. While
your partner holds everything in place, attach the front Strut to the left and right hand side
panels using three screws per side.
At this point, all screws from the earlier steps can be
completely tightened.
10.
Attach Lower magnetic catch
- Two screws hold the catch to the bottom cart panel. Place the
lower magnetic catch in place and attach with the two screws. Both the top and bottom
magnetic catches can be moved forwards and backwards in order to allow the doors to stop at a
flush position with the cart frame. Adjust if necessary.
11.
Attach Side Shelves
- Four screws per shelf are used to attach to the right and left side panels.
Both shelves are exactly the same and can be used on either side. Start all 4 screws into the side
panel as the shelf can then simply be placed over the screws and pushed downward in place.
Once in place, tighten completely.
12.
The grill gets placed into the grill cart and attached with two screws.
Always use a partner when
lifting the grill,
and removing the inside parts above the burners can reduce the weight of the
grill and make it easier to lift. With the cooking grids still removed, you will see an opening
towards the front left and right hand side on the inside of the grill body. One screw per side
goes through the inside of the grill and attaches to the grill cart. Tighten these screws but
do not
overtighten.
Summary of Contents for BLZ-3-CART
Page 3: ......