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2 BBL Hybrid™ 2 Vessel Brewhouse V2

© Blichmann Engineering, LLC 2019 

For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts

1

2 BBL Hybrid  Brewhouse

Assembly, Operation, & Maintenance

2 Vessel

Congratulations on your purchase, and thank you for selecting the 2 BBL  

Hybrid™ Brewhouse from Blichmann Engineering™. We are confident that it 

will provide you years of service and many gallons of outstanding beer. 

Sections labeled “Warning” can lead to serious injury or death if not followed. Please thoroughly read these sections and understand them 

completely before use. If you do not understand them or have any questions, contact your retailer or our website at  

www.blichmannengineering.com before use.

 

 

Sections labeled “Caution” can lead to equipment damage or unsatisfactory performance of the equipment. Please read these sections  

thoroughly. If you have any questions, contact your retailer or our website at www.BlichmannEngineering.com before use.

 

Sections labeled “Important” should specifically be followed to ensure satisfactory results with the product. 

WARNING:

 

CAUTION:

 

IMPORTANT:

IMPORTANT INFORMATION

PLEASE READ AND THOROUGHLY UNDERSTAND THIS MANUAL PRIOR TO USE  

FOR IMPORTANT SAFETY INFORMATION!

What’s In the Box?

Item Number

Description

Quantity

BEPS-MLT-2BBL

2 BBL Mash Tun

1

BE-001346-02

2 BBL False Bottom Assembly

1

BEPS-BK-HLT-2BBL

2 BBL Boil Kettle

1

BEPS-SanitaryHeater-2

2 BBL Sanitary Heater Assembly

2

Low Level Float Switch

1

BEPS-SanitaryHose-1in-10

10 foot - 1 Inch ID Hose

1

BEPS-SanitaryHose-1in-5

5 foot - 1 Inch ID Hose

2

BE-000633-00

1.5 Inch Tri-Clamp

20

BE-000868-00

1.5 Inch Tri-Clamp Gasket

20

BE-000957-00

CIP Spear - 1.5 TC

1

BE-000859-00

2.5 Inch TC Cap

2

BE-000866-00

2.5 Inch Tri-Clamp Gasket

4

BE-000861-00

2.5 Inch Tri-Clamp

4

Item Number

Description

Quantity

BE-000863-00

1.5 Inch Tri-Clamp Elbow

4

BE-001356-00

1.5 Inch Multi Position Valve

3

BE-001084-00

1.5 Inch Tri-Clamp CIP Spray Ball

1

BE-001186-00

1.5 Inch Sanitary Pipe, 6 Inch Length

1

BEPS-CHILLER-2.0SQM

Heat Exchanger

1

BE-001345-00

2 BBL Stand Pipe

2

BEPS-ControlKit-2Ves-2b

Control Panel

1

BE-001612-00

PT 100 RTD Probe

2

1” Diaphragm Valve

1

1.5” Tri-Clamp Cap

2

IMPORTANT: 

Power demand for the brewhouse is 32A at 208V (three phase) or 52A at 240V (single phase).  Select a main breaker setting for 20% above the appropriate  

amperage to avoid nuisance tripping or as directed by your local codes.

Summary of Contents for 2 BBL Hybrid Brewhouse

Page 1: ...ORMATION PLEASEREADANDTHOROUGHLYUNDERSTANDTHISMANUALPRIORTOUSE FORIMPORTANTSAFETYINFORMATION What sIntheBox Item Number Description Quantity BEPS MLT 2BBL 2BBLMashTun 1 BE 001346 02 2BBLFalseBottomAssembly 1 BEPS BK HLT 2BBL 2BBLBoilKettle 1 BEPS SanitaryHeater 2 2BBLSanitaryHeaterAssembly 2 LowLevelFloatSwitch 1 BEPS SanitaryHose 1in 10 10foot 1InchIDHose 1 BEPS SanitaryHose 1in 5 5foot 1InchIDHo...

Page 2: ...learance between kettles and also on the sides and rear to allow personnel access for cleaning and service of the ancillary equipment Although in practicaluse thekettlescaneasilybeslidoutforanyserviceneeds Installvalvesandfittingsasshownintheimagesbelow Notethata6 spoolisaddedtothemashtundraintoallowthevalvetoswingunderthestandsothata spentgraintotecanbeplacedunderthemanway Itisnotnecessarytoaddth...

Page 3: ...tallthestand pipeinthedrainfittinginsidethekettle asshown Toinstallandremovethe standpipe simplyusearackingcaneto loweritintothedrainholeandreverse forremoval Thiswillkeepthebulkofthe settledhopsandbreakmaterialinthe bottomofkettleandoutofthechiller Useofthestandpipe while recommended isoptional Ventilationneedsforanelectricbrewhousearefairlyminimalasonlytheboilkettleneedstobeventilated Werecommen...

Page 4: ...ngacertifiedelectricianforthiswork Thispanel isdesignedfor240VACsinglephasepoweronly Contactusfor3phasesystemoptions The back of the panel has 4 holes for affixing the panel to the wall of the brewhouse or onto a suitable stand Mounting hardware or stand is not included Theimagebelowindicatesthelocationsofthemaincomponents KettleTemperature Controllers PID s Heaters ON Indicator Lamps Heater Contr...

Page 5: ...rthemainpower cablesareconnectedtothepanel Consultyourlocalcodestodetermineifyouneedamaindisconnectaswell Inanycase wehighlyrecommendasuitable disconnectswitchbeinstalledpriortothepanelforsafeservicingofthepanel Yourcontractorwillneedtopunchaholeinyourpanelforthemainpowercable conduitinyourdesiredlocation Powerdemandforthebrewhouseis52Aat240V singlephase Selectamainbreakersettingfor20 abovetheappr...

Page 6: ...ockconnectorforeasyremoval forcleaning Eachthreephaseelementispre wiredfor208VoperationandhasapigtailwithanL14 30Ptwist lockconnectorforeasyremovalforcleaning WerecommendSJOOWtypecable10gaminimum Again your localcodeswilldictatethecabletypeandgauge IMPORTANT Alwaysconsultyourlocalcodestodeterminewhattypeofcableisacceptable whatgaugeis required andmaximumlengthsofflexiblecableallowed Your system is...

Page 7: ...tinuitytesterontheleadstoensurethattheswitchisopenwheninthedown empty position andisclosed hascontinuity intheup full position CAUTION The low water level switches are a backup to an unintended energizing of the heaters They are NOT intended to be normal shutoff switches and solely relied upon to keep the heaters from unintentionally energizing Dry fired heating elements are not covered under warr...

Page 8: ... cut power from the inside of the panel All internal components will be live To service the panel disconnectmainpowertothepanelbeforeopeningthepanel SanitizethechillerbyeitherpumpingStarSanorsimilarcopperfriendlysanitizerthroughthechiller Alternatelythechillermaybesubmerged fittingsup intoa pailofsanitizer Drainthechilleraftertherecommendedtimewiththefittingsfacingdown Connectthechillerpertheinstr...

Page 9: ...ughBlichmannEngineering Removethe falsebottomsectionsandspraythemoffwithhotwaterandallowtodry Sprayexcessgrainfromthesidewallsandbottomofthekettleswithahose BK MT Duetotheeasyaccessthroughthetopoftherelativelysmalltanks andsmallsizeofthechillerandpumps itisusuallyfastesttoscourthekettleswith ascrubbrushmountedonapoleandspraythemoutwithahose OptionalcleaningtoolsareavailablethroughBlichmannEngineer...

Page 10: ..._______ B Limitations ofWarranty 1 Any implied warranty that is found to arise by way of state or federal law including any implied warranty of merchantability or any implied warranty of fitness is limited in duration to the terms of this limited warranty and is limited in scope of coverage to this warranty Blichmann Engineering disclaims any express or implied warranty including any implied warra...

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