Blichmann Engineering BEPS-BK-5BBL-SW Assembly Operation Maintenance Manual Download

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5 BBL Single Wall Hybrid Brewhouse V6

For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts

5 BBL Single Wall Hybrid Brewhouse

Assembly, Operation, & Maintenance

Congratulations on your purchase, and thank you for selecting the 5 BBL Hybrid

Brewhouse from Blichmann Engineering™. We are confident that it will provide you
years of service and many gallons of outstanding beer. This manual will familiarize

you with the use, assembly, and the sanitation procedures for the product.

Sections labeled “Warning” can lead to serious injury or death if not followed. Please thoroughly read these sections

and understand them completely before use. If you do not understand them or have any questions, contact your

retailer or Blichmann Engineering (www.BlichmannEngineering.com) before use.

Sections labeled “Caution” can lead to equipment damage or unsatisfactory performance of the equipment. Please

read these sections thoroughly. If you have any questions, contact your retailer or Blichmann Engineering

(www.BlichmannEngineering.com) before use.

Sections labeled “Important” should specifically be followed to ensure satisfactory results with the product.

WARNING:

CAUTION:

IMPORTANT:

IMPORTANT INFORMATION

PLEASE READ AND THOROUGHLY UNDERSTAND THIS MANUAL PRIOR TO USE

FOR IMPORTANT SAFETY INFORMATION!

What’s In the Box?

IMPORTANT: Power demand for the brewhouse is 156A at 208V (three phase), 66A at 480V (three phase) or 228A at 240V (single phase).

Select a main breaker setting for 20% above the appropriate amperage to avoid nuisance tripping or as directed by your local codes.

Item Number

Description

Qty

BEPS-MLT-5BBL-SW

5BBL Single Wall MLT

BEPS-HLT-5BBL-SW

5BBL Single Wall HLT

BEPS-BK-5BBL-SW

5BBL Single Wall Boil Kettle

BEPS-Stand-5BBL

Kettle Stand 5BBL

BEPS-CP-5-240V-SW

BEPS-CP-5-208V-SW

5BBL Control Panel 240V Single Phase

5BBL Control Panel 208V 3-Phase

BEPS-SanitaryHeater-5BBL

BEPS-SanitaryHeater-5-208V

5BBL 240V Sanitary Heater Assembly Set of 3

5BBL 208V Sanitary Heater Assembly Set of 3

BEPS-PUMP-15HP

1/5hp Brewery Pump

BEPS-Pump-1HP

1HP Brewing Pump

BEPS-CHILLER-2.0SQM

Pro Series Chiller

Item Number

Description

Qty

BE-000633-00

1.5” Sanitary Tri-Clamp

BE-000859-00

2.5” Sanitary Cap

BE-000861-00

2.5” Sanitary Tri-Clamp

BE-000863-00

1.5” TC Elbow - 90°

BE-000866-00

2.5” TC Gasket

BE-000868-00

1.5” TC Gasket

BE-001356-00

1.5” TC Butterfly Valve

BE-001236-00

CIP Speer for Pin Style Spray Ball

BE-001396-00

CIP Rotating Sprayball - 2.5” OD, 1.5” Pin Style Connection

BEPS-MLT-PARTS-5BBL

- Single Wall Mash Tun Parts Kit Parts List:

Summary of Contents for BEPS-BK-5BBL-SW

Page 1: ...ORTANTINFORMATION PLEASEREADANDTHOROUGHLYUNDERSTANDTHISMANUALPRIORTOUSE FORIMPORTANTSAFETYINFORMATION What sIntheBox IMPORTANT Power demand for the brewhouse is 156A at 208V three phase 66A at 480V three phase or 228A at 240V single phase Select a main breaker setting for 20 above the appropriate amperage to avoid nuisance tripping or as directed by your local codes Item Number Description Qty BEP...

Page 2: ...68 00 1 5 TC Gasket 7 BE 001236 00 CIP Spear for Pin Style Spray Ball 1 BE 001084 01 CIP Rotary Sprayball 1 BE 001356 00 1 5 TC ButterflyValve 2 BEPS BK HLT Parts 3 5BBL 3 5BBL BK HLT Parts Kit Parts List 2 of 2 Item Number Description Qty BEPS SanitaryHose 1in 7 1 x7 Hose Assembly 3 BEPS SanitaryHose 1in 12 1 x12 Hose Assembly 1 BEPS Sanitary Hose5 Hoses for Hose Kit Parts List Item Number Descri...

Page 3: ...ion boxes are tight to prevent water entry into the heater as shown Water entry into the element will cause failure STAND PIPE For the Boil Kettle only install the stand pipe in the drain fitting inside the kettle as shown To install and remove the standpipe simply use a hook to lower it into the drain hole and reverse for removal This will keep the bulk of the settled hops and break material in t...

Page 4: ...certified electrician for this work This panel is designed for 230 VAC single phase power only The back of the panel has 4 holes for affixing the panel to the wall of the brewhouse or onto a suitable stand Mounting hardware or stand is not included The image below indicates the locations of the main components SINGLE PHASE CONTROLLER THREE PHASE CONTROLLER Warning Always follow ALL local codes and...

Page 5: ...aker as a main disconnect as well In any case we highly recommend a suitable disconnect switch be installed prior to the panel for safe servicing of the panel Your contractor will need to punch a hole in your panel for the main power cable conduit in your desired location Power demand for the brewhouse is 150A at 230V single phase Select a main breaker setting for 20 above the appropriate amperage...

Page 6: ...ct as well In any case we highly recommend a suitable disconnect switch be installed prior to the panel for safe servicing of the panel Your contractor will need to punch a hole in your panel for the main power cable conduit in your desired location Power demand for the brewhouse is 102A at 208V three phase Select a main breaker setting for 20 above the appropriate amperage to avoid nuisance tripp...

Page 7: ...RING RTD Wiring Inside Control Panel Boil Kettle Blue to BKTS 1 Red to BKTS 2 White to BKTS 3 Mash Tun Blue to MTS 1 Red to MTS 2 White to MTS 3 HLT Blue to HLTTS 1 Red to HLTTS 2 White to HLTTS 3 Fig 10 Float Switches float switches are provided to help prevent unintended energizing of the heating elements It is vital that the heating elements be immersed in liquid prior to energizing them Failur...

Page 8: ...s used as an emergency override should a compo nent fail during a brew day De energizes the heating elements in all cases and prevents heater from energizing Select this posi tion as you begin to frain a tank or wish to prevent unitended powering of the heaters Allows the PID to automatically turn on the heaters to maintain the desired set temperature and allows the low level switches protect the ...

Page 9: ...d ActualTemperature SetTemperature ChangeTemperature Indicating the output is energized ActualTemperature Set Power Change Power Switch between temp control and power control Switch between temp control and power control RED LION GENERAL OPERATING INSTRUCTIONS This document is authored for those comfortable with PID operation and parameter navigation Please keep in mind that unintended parameter a...

Page 10: ...ilizing throughout your brewing processes Hold down the P button until the display alternates between TUNE and NO Press the UP arrow once to show YES and press the P key to confirm start the Auto Tuning process The display will now show the letters AT to indicate Auto Tune is underway The Auto Tune feature is explained on page 36 of the full Red Lion user manual near the bottom of that page PID AU...

Page 11: ... P key several times Once the display alternates between CNFP and NO press the UP arrow twice to show 2 OP Press the P key to enter this programming loop CtrL is the second parameter within the 2 OP loop press P once to navigate from OPAC to CtrL Once CtrL is displaying on the controller use the UP or DOWN arrows to find On Of After you ve found On Of on the display press the P key to save the dis...

Page 12: ...with sanitary diaphragm valves that make easy work of balancing your flow rates After a few brews you will determine the number of turns on the valve to achieve your desired flow Simply make the same number of turns on each pump and your flows will be very close to balanced BREWHOUSE OPERATION HEATING HOT LIQUOR MASH OPERATION The hybrid design combines the conveniences of a traditional brewhouse ...

Page 13: ...dly sanitizer through the chiller Alternately the chiller may be submerged fittings up into a pail of sanitizer Drain the chiller after the recommended time with the fittings facing down Connect the chiller per the instructions on the nameplate Drain off the first gallon or so of wort from the boil kettle to a waste drain to eject any solids in the piping and to ensure only clear wort flows throug...

Page 14: ...play press the P key to save the display will progress to the next parameter within the loop Press the D key to exit the programming loops the controller will briefly display END to show it is exiting controller configuration mode Q3 Why is my green light for heating indication flashing on and off BLICHMANN BREWHOUSE FAQS TROUBLESHOOTING A1 Check that the Emergency Stop Pushbutton is not pressed i...

Page 15: ... licensed These installations need to be safe and to up to code otherwise severe injury or death can occur Damage to the equipment and or control panel is possible if not installed correctly Q9 I have a few wiring and installation related questions I m very handy and intend on doing the installation myself Can you guide me with the schematics and suggest the type of wire cables connectors we need ...

Page 16: ...________ B Limitations of Warranty 1 Any implied warranty that is found to arise by way of state or federal law including any implied warranty of merchantability or any implied warranty of fitness is limited in duration to the terms of this limited warranty and is limited in scope of coverage to this warranty Blichmann Engineering disclaims any express or implied warranty including any implied war...

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